🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year Range Covered: 1996-2003 Codes Platform Codename: NS/GS Platform (Chrysler/Dodge/Plymouth Minivans) 👋 Introduction Market Position Positioning: The Chrysler Voyager was a cornerstone of the minivan segment, offering practicality, space, and comfort for families. This manual caters to owners and independent repair facilities looking to maintain and repair these popular vehicles. Competitive Analysis Competitors: Ford Windstar, Chevrolet Venture, Pontiac Trans Sport, Oldsmobile Silhouette, Toyota Sienna, Honda Odyssey. Key Features Vehicle Strengths: Spacious interior, flexible seating configurations (Stow 'n Go precursor), comfortable ride, and a wide array of available engines and options. Manual Value Proposition Value For Buyers: Empowers owners to perform DIY maintenance and repairs, saving money and extending vehicle lifespan. Provides professional-grade information for independent mechanics. 📋 Manual Details Coverage Areas Primary Markets: North America (USA, Canada) Specific Models Covered: Chrysler Voyager, Dodge Caravan, Plymouth Voyager (all trim levels within the specified years) Page Count Estimated Pages: Approximately 1500-2000 (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital (PDF) / Printed (as specified by seller) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L DOHC, 3.0L V6 SOHC, 3.3L V6 OHV, 3.8L V6 OHV), Transmission (3-speed Automatic 31TE, 4-speed Automatic 41TE/AE), Drivetrain (FWD) Chassis: Suspension (Front MacPherson Strut, Rear Torsion Beam Axle), Steering (Power Rack and Pinion), Brakes (Front Disc, Rear Drum/Disc depending on trim), Wheels and Tires Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Instruments, Gauges, Power Accessories (windows, locks, seats), HVAC Controls, Radio/Audio Systems, Body Control Module (BCM) Body And Interior: Body Panels, Doors, Hood, Liftgate, Bumpers, Glass, Seats, Trim, HVAC System (evaporator, heater core, blower motor, ducting), Seat Belts, Airbags (SRS) Procedures Included Maintenance: Oil Changes, Filter Replacements (oil, air, fuel, cabin), Spark Plug Replacement, Coolant Flush and Fill, Brake Fluid Flush, Belt Inspection and Replacement, Wiper Blade Replacement Repair Engine: Engine Overhaul, Cylinder Head Removal/Installation, Piston/Connecting Rod Service, Crankshaft Service, Timing Belt/Chain Replacement (if applicable), Fuel Injector Service, EGR System Service Repair Transmission: Transmission Fluid and Filter Change, Transmission Removal/Installation, Torque Converter Service, Internal Transmission Component Repair (e.g., clutch packs, seals) Diagnostics: Troubleshooting Common Problems, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Fuel System Diagnostics, Emission Control System Diagnostics Special Procedures: Air Conditioning System Service (refrigerant handling, component replacement), Airbag System Service (deactivation/activation, component replacement), ABS System Diagnostics and Repair, Cruise Control System Service Technical Depth Depth: Comprehensive: Covers routine maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and component-level repair. 📊 Manual Specifications File Format Digital Format Details: PDF, Searchable Text, Bookmarked Chapters, High-Resolution Diagrams Print Quality Print Quality: Professional Printing (if applicable), Clear Diagrams and Text Binding Type Binding Type: Coil Bound / Perfect Bound (common for workshop manuals to lay flat) Paper Type Paper Type: Heavy-duty, Glossy or Semi-gloss Paper (to withstand shop environment) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L DOHC Inline-4 (420 Engine) Engine 2: 3.0L SOHC V6 (Mitsubishi 6G72) Engine 3: 3.3L OHV V6 (EGA Engine) Engine 4: 3.8L OHV V6 (EGH Engine) Performance 2 4L Horsepower 2 4L: 150 hp @ 5800 rpm Torque 2 4L: 170 lb-ft @ 4500 rpm Performance 3 3L Horsepower 3 3L: 158 hp @ 4400 rpm (early years), 170 hp @ 4600 rpm (later years) Torque 3 3L: 190 lb-ft @ 3200 rpm (early years), 200 lb-ft @ 3200 rpm (later years) Performance 3 8L Horsepower 3 8L: 166 hp @ 4400 rpm (early years), 180 hp @ 4400 rpm (later years) Torque 3 8L: 207 lb-ft @ 3200 rpm (early years), 220 lb-ft @ 3200 rpm (later years) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Transmission Type Standard: 3-speed Automatic (31TE - typically with 2.4L and 3.0L engines) Optional Transmission Type Optional: 4-speed Automatic (41TE/AE - typically with 3.3L and 3.8L engines) Features Transmission Features: Electronic overdrive control, Torque converter clutch (TCC) for improved fuel economy on 4-speed units. Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid Type 9602) recommended for 41TE/AE. ATF+3 (Type 954A) or equivalent for 31TE. Consult manual for exact specs and changes. 📐 Dimensions Exterior Length: Approx. 189.4 inches Width: Approx. 72.1 inches Height: Approx. 67.7 inches Wheelbase: Approx. 112.1 inches Cargo Max Cargo Volume: Approx. 145.0 cubic feet Weights Curb Weight Range: Approx. 3,700 - 4,200 lbs Gross Vehicle Weight Rating Gvwr: Approx. 5,350 - 5,600 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-star (1996-1999 models tested) NHTSA Front Impact Passenger: 4-star (1996-1999 models tested) NHTSA Side Impact Front: 4-star (1996-1999 models tested) IIHS Frontal Offset: Good (for 1996-1999 models) Active Features ABS: Standard on most models (4-wheel disc brakes on some higher trims and later models) Traction Control: Optional on some models, particularly with V6 engines. Passive...