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Daewoo Korando 1996-2006 Repair PDF Service Manual Download

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The Daewoo Korando, specifically the second generation produced from 1996 to 2006, is a capable compact SUV renowned for its robust engineering and off-road utility. Built on a chassis with roots tracing back to the Jeep CJ-7, this generation offered a blend of ruggedness and practicality. Available in both 3-door and 5-door configurations, it featured rear-wheel drive with optional four-wheel drive, including a low-range gear for enhanced off-road performance. Powering the Korando were typically inline-4 gasoline engines ranging from 2.3L to 2.6L, complemented by 5-speed manual or 4-speed automatic transmissions, making it a versatile choice for various driving demands and terrains. This comprehensive repair service manual provides detailed guidance for the Daewoo Korando (C100 chassis and subsequent revisions) spanning the years 1996 through 2006. It covers an extensive array of systems, including engine mechanics, transmission and drivetrain, suspension, steering, brakes, and electrical systems. The manual offers in-depth maintenance procedures, step-by-step repair instructions, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Generation Name: Korando (Second Generation) Codes Chassis Codes: C100 (initial release), subsequent minor revisions 👋 Introduction Market Position Market Segment: Compact SUV / Off-road utility vehicle. Competitive Analysis Key Competitors: Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero Sport (Montero Sport). Key Features Body Styles: Offered in 3-door and 5-door configurations, often with a removable hardtop or soft top for the 3-door variant. Drivetrain Options: Primarily rear-wheel drive (RWD) with optional four-wheel drive (4WD) with selectable 2WD/4WD modes and a low-range gear. 📋 Manual Details Coverage Areas Covered Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Estimated Page Count: Highly comprehensive, likely several hundred pages (specific count not provided, typical for factory service manuals). Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF Print Quality: High-resolution PDF, suitable for printing individual pages or the entire manual. Zoom Functionality: YES Searchability: Likely includes searchable text for efficient information retrieval. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for potential archive decompression). Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine management. Transmission Drivetrain: Manual transmission, automatic transmission, transfer case, drive axles, differentials, driveshafts. Suspension Steering: Front suspension (independent), rear suspension (solid axle), steering system, power steering. Brakes: Front disc brakes, rear drum brakes (or disc depending on configuration), parking brake, ABS (if equipped). Electrical Electronics: Battery, charging system, starting system, lighting, instrumentation, body electronics, wiring diagrams. Body Chassis: Body structure, exterior panels, interior trim, doors, windows, seats, chassis components. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation. Troubleshooting: Diagnostic charts, common fault identification, symptom-based troubleshooting guides. Specifications Data: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications. Bodywork Repair: Procedures for body panel removal, repair, and alignment, including rust prevention and repair. HVAC System: Service and repair of heating, ventilation, and air conditioning systems. Fuel Tank And Lines: Removal, inspection, and replacement of fuel tank, fuel pump, and fuel lines. Cooling System: Radiator, thermostat, water pump, hoses, and fan service. Tire And Wheel: Tire changing, balancing, rotation, and wheel installation procedures, including torque specs. Lighting And Accessories: Headlights, taillights, interior lights, wipers, horn, power windows, central locking service. Technical Depth Diagnostic Capabilities: Advanced diagnostics for engine, transmission, ABS, and other electronic systems, including diagnostic trouble codes (DTCs) and sensor readings. Rebuild Procedures: Comprehensive rebuild procedures for major components such as engines, transmissions, and differentials. ⚙️ Engine Specifications Primary Engine Engine Options: Likely included 2.3L and 2.6L inline-4 gasoline engines, and potentially diesel variants depending on market (e.g., 2.9L or 3.1L diesel). Engine Code Example Gasoline: C23NE (2.3L gasoline), G26DOHC (2.6L gasoline) - specific codes may vary by market. Performance Horsepower Range: Approximately 110-130 hp for gasoline engines, potentially higher for later or specific variants. Torque Range: Approximately 180-210 Nm for gasoline engines. Fuel System Fuel Delivery: Multi-point fuel injection (MPI). Fuel Type: Unleaded gasoline (for gasoline engines). 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission. Optional Optional Transmission: 4-speed automatic transmission. Features Transfer Case: Part-time 4WD system with selectable 2WD/4WD high and 4WD low (4-LO). 📐 Dimensions Exterior Wheelbase: Approximately 2,430 mm (95.7 in). Length: Approximately 4,045 - 4,370 mm (159.2 - 172.0 in), depending on body style (3-door/5-door). Width: Approximately 1,730 - 1,770 mm (68.1 - 69.7...
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Daewoo Korando 1996-2006 Repair PDF Service Manual DownloadDaewoo Korando 1996-2006 Repair PDF Service Manual DownloadDaewoo Korando 1996-2006 Repair PDF Service Manual DownloadDaewoo Korando 1996-2006 Repair PDF Service Manual Download
The Daewoo Korando, specifically the second generation produced from 1996 to 2006, is a capable compact SUV renowned for its robust engineering and off-road utility. Built on a chassis with roots tracing back to the Jeep CJ-7, this generation offered a blend of ruggedness and practicality. Available in both 3-door and 5-door configurations, it featured rear-wheel drive with optional four-wheel drive, including a low-range gear for enhanced off-road performance. Powering the Korando were typically inline-4 gasoline engines ranging from 2.3L to 2.6L, complemented by 5-speed manual or 4-speed automatic transmissions, making it a versatile choice for various driving demands and terrains. This comprehensive repair service manual provides detailed guidance for the Daewoo Korando (C100 chassis and subsequent revisions) spanning the years 1996 through 2006. It covers an extensive array of systems, including engine mechanics, transmission and drivetrain, suspension, steering, brakes, and electrical systems. The manual offers in-depth maintenance procedures, step-by-step repair instructions, troubleshooting guides for common issues, and critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation
Generation Name:
Korando (Second Generation)
Codes
Chassis Codes:
C100 (initial release), subsequent minor revisions
👋 Introduction
Market Position
Market Segment:
Compact SUV / Off-road utility vehicle.
Competitive Analysis
Key Competitors:
Jeep Cherokee (XJ), Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Pajero Sport (Montero Sport).
Key Features
Body Styles:
Offered in 3-door and 5-door configurations, often with a removable hardtop or soft top for the 3-door variant.
Drivetrain Options:
Primarily rear-wheel drive (RWD) with optional four-wheel drive (4WD) with selectable 2WD/4WD modes and a low-range gear.
📋 Manual Details
Coverage Areas
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Page Count
Estimated Page Count:
Highly comprehensive, likely several hundred pages (specific count not provided, typical for factory service manuals).
Manual Type
Manual Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Print Quality:
High-resolution PDF, suitable for printing individual pages or the entire manual.
Zoom Functionality:
YES
Searchability:
Likely includes searchable text for efficient information retrieval.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potential archive decompression).
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, emissions control, engine management.
Transmission Drivetrain:
Manual transmission, automatic transmission, transfer case, drive axles, differentials, driveshafts.
Suspension Steering:
Front suspension (independent), rear suspension (solid axle), steering system, power steering.
Brakes:
Front disc brakes, rear drum brakes (or disc depending on configuration), parking brake, ABS (if equipped).
Electrical Electronics:
Battery, charging system, starting system, lighting, instrumentation, body electronics, wiring diagrams.
Body Chassis:
Body structure, exterior panels, interior trim, doors, windows, seats, chassis components.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and installation.
Troubleshooting:
Diagnostic charts, common fault identification, symptom-based troubleshooting guides.
Specifications Data:
Torque specifications, clearances, tolerances, fluid capacities, electrical specifications.
Bodywork Repair:
Procedures for body panel removal, repair, and alignment, including rust prevention and repair.
HVAC System:
Service and repair of heating, ventilation, and air conditioning systems.
Fuel Tank And Lines:
Removal, inspection, and replacement of fuel tank, fuel pump, and fuel lines.
Cooling System:
Radiator, thermostat, water pump, hoses, and fan service.
Tire And Wheel:
Tire changing, balancing, rotation, and wheel installation procedures, including torque specs.
Lighting And Accessories:
Headlights, taillights, interior lights, wipers, horn, power windows, central locking service.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics for engine, transmission, ABS, and other electronic systems, including diagnostic trouble codes (DTCs) and sensor readings.
Rebuild Procedures:
Comprehensive rebuild procedures for major components such as engines, transmissions, and differentials.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely included 2.3L and 2.6L inline-4 gasoline engines, and potentially diesel variants depending on market (e.g., 2.9L or 3.1L diesel).
Engine Code Example Gasoline:
C23NE (2.3L gasoline), G26DOHC (2.6L gasoline) - specific codes may vary by market.
Performance
Horsepower Range:
Approximately 110-130 hp for gasoline engines, potentially higher for later or specific variants.
Torque Range:
Approximately 180-210 Nm for gasoline engines.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded gasoline (for gasoline engines).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
4-speed automatic transmission.
Features
Transfer Case:
Part-time 4WD system with selectable 2WD/4WD high and 4WD low (4-LO).
📐 Dimensions
Exterior
Wheelbase:
Approximately 2,430 mm (95.7 in).
Length:
Approximately 4,045 - 4,370 mm (159.2 - 172.0 in), depending on body style (3-door/5-door).
Width:
Approximately 1,730 - 1,770 mm (68.1 - 69.7 in).
Height:
Approximately 1,730 - 1,820 mm (68.1 - 71.7 in).
Weights
Curb Weight:
Approximately 1,500 - 1,800 kg (3,300 - 3,970 lbs), depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information may be limited for specific model years/regions. Typically featured basic safety structures.
Active Features
Brake Assist:
Not commonly featured on base models; ABS optional.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on higher trims.
Seatbelts:
Front and rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player. Aftermarket upgrades are common.
User Interface:
Analog dials and buttons for climate control and audio.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Bluetooth:
Not available from factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months, depending on driving conditions.
Engine Coolant Flush:
Every 2-3 years or 40,000-60,000 km (24,000-36,000 miles).
Transmission Fluid Change Manual:
Every 60,000-80,000 km (36,000-48,000 miles).
Transmission Fluid Change Automatic:
Every 40,000-60,000 km (24,000-36,000 miles).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 recommended (check specific engine manual for exact viscosity).
Engine Oil Capacity:
Approximately 4.5 - 5.0 liters (4.7 - 5.3 US quarts) with filter change for 2.3L/2.6L gasoline engines.
Transmission Fluid Type Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Type Automatic:
Dexron III/Mercon equivalent automatic transmission fluid (ATF).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, front end alignment issues, water pump leaks.
Electrical Gremlins:
Occasional issues with wiring harnesses, sensors, and interior electronics.
Engine Performance:
Some reports of minor power loss or rough idling due to aging fuel system components or vacuum leaks.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daewoo Motor Company was a South Korean manufacturer, later absorbed by General Motors.
Model Evolution
Generation Origin:
The second generation Korando was a significant redesign based on the original Korando chassis, which itself had roots in the SsangYong Korando, originally a licensed Jeep CJ-7.
Production
Production Period:
1996-2006 for this generation.
Manufacturing Location:
South Korea.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Information on specific industry awards for this model year range is not readily available, as Daewoo was not a major player in many Western markets during this period.
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