🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Codes Platform Code Bj: Yes (for 1999-2003 models) Platform Code Ba: Yes (for 1996-1998 models) 👋 Introduction Market Position Positioning: Compact sedan and hatchback, competitive in the affordable commuter car segment Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Focus (later years) Key Features Focus: Reliability, fuel efficiency, sporty handling (especially later generations) 📋 Manual Details Coverage Areas All Systems And Components: Yes Page Count Estimated Pages: Thousands (typical for a comprehensive factory service manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, timing, valve train, lubrication, cooling Engine Management: Fuel injection, ignition system, emissions control, sensors, ECU Transmission Manual: Overhaul, clutch, gearshift linkage Transmission Automatic: Overhaul, torque converter, control systems Drivetrain: Front-wheel drive, CV joints, drive shafts, differential Suspension: Front and rear suspension, shock absorbers, springs, control arms Steering: Power steering system, steering rack, column Brakes: Front and rear brakes (disc/drum), ABS (if equipped), hydraulic system Electrical System: Battery, charging system, starting system, lighting, horns Body And Frame: Body construction, doors, windows, interior trim, underbody HVAC: Heating, Ventilation, and Air Conditioning system Safety Systems: Airbags (if equipped), seat belts Chassis Electrical: Instrumentation, switches, wiring harnesses Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, inspections Troubleshooting Diagnostics: Extensive diagnostic charts, DTC (Diagnostic Trouble Code) interpretation Component Removal Installation: Step-by-step guides for all major and minor components Rebuilding Overhauling: Detailed instructions for engine, transmission, and major component rebuilds Wiring Diagrams: Comprehensive electrical schematics for all circuits Specifications And Tolerances: All necessary measurements, clearances, and torque values Special Tools: Identification and use of specialized tools required for repairs Technical Depth Depth: Factory-level, comprehensive for dealership technicians and advanced DIYers 📊 Manual Specifications File Format Searchable Text: Likely searchable (depending on original PDF creation) Print Quality: High resolution, suitable for printing individual pages or sections Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine 1.6L DOHc: Z5DE (96-98), ZM-DE (99-03) 1.8L DOHc: BP-Z3 (99-03), FP-DE (96-98, some models) 2.0L DOHc: FS-DE (01-03 'S' trim), FS-Z (04-05 MPS/Mazdaspeed Protege) Performance Horsepower Range: Approximately 100 hp (1.6L) to 140 hp (2.0L NA), up to 170 hp (Mazdaspeed) Torque Range: Approximately 100 lb-ft (1.6L) to 130 lb-ft (2.0L NA) Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for performance models) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Limited Slip Differential: Available on some performance variants (e.g., Mazdaspeed Protege) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback Wheelbase: Approx. 102.7 inches (BJ Platform) Length: Varies by body style and generation, approx. 170-175 inches Weights Curb Weight: Approx. 2500-2800 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: Good (for many models, refer to specific year tests) IIHS Side Impact: Acceptable/Good (depending on year and equipment) Active Features ABS: Available on higher trims and later models Traction Control: Rarely equipped, but possible on very late models Passive Features Airbags: Driver and Passenger airbags standard on most models from 1996 onwards Seat Belts: Front, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Basic AM/FM/Cassette or CD player, optional premium audio (Bose on some later models) Navigation: Not typically factory-equipped during this era Driver Assistance Cruise Control: Available on many trims Connectivity Auxiliary Input: Rarely factory-equipped, aftermarket options are common 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 miles or 6-12 months (refer to manual for specifics) Timing Belt: Every 60,000-90,000 miles or 5-7 years (CRITICAL for interference engines) Coolant Flush: Every 30,000-60,000 miles or 2-4 years Fluid Specifications Engine Oil: API SG/SH or ILSAC GF-2, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity) Transmission Fluid Manual: GL-4 gear oil (e.g., 75W-90) Transmission Fluid Automatic: Mazda ATF-III or equivalent Dexron III/Mercon Coolant: Mazda FL22 Long Life Antifreeze/Coolant (blue) or equivalent ethylene glycol based Known Issues Timing Belt Tensioner: Failure can lead to belt slip or breakage, especially on BP engines Engine Mounts: Wear and tear can lead to vibration and noise Catalytic Converter: Can fail due to age or engine issues (e.g., oil burning) Rear Wheel Bearings: Can develop noise and wear on higher mileage vehicles Power Steering Pump Leaks: Common on some model years, leading to fluid loss and noise HVAC Blend Door Actuators: Can fail, preventing proper temperature control 📚 Vehicle History Brand Heritage Mazda Philosophy: Jinba Ittai (Horse and rider as one), focusing on driver engagement Model Evolution Generation Ba: 1990-1998 (90-94 NA, 94-97 facelift, 98-03 for some markets) Generation Bj: 1999-2003 (Global release, significant redesign) Generation New Zealand: 1996-2006 (NZ market...