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Manual Coverage
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Systems Covered
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Engine:
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Engine mechanical, engine management, fuel system, exhaust system, cooling system, lubrication system
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Transmission:
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Automatic transmission, manual transmission (if applicable), transfer case, differentials
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Drivetrain:
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Front axle, rear axle, drive shafts, CV joints, wheel bearings
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Suspension:
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Front suspension, rear suspension, air suspension system (if equipped), shock absorbers, springs, control arms
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Steering:
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Steering system, power steering system, steering column, steering rack
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Brakes:
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Brake system, ABS, EBD, brake calipers, brake discs, brake pads, brake lines, parking brake
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Electrical:
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Battery, charging system, starting system, lighting system, instrumentation, power windows, power locks, mirrors
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HVAC:
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Heating, ventilation, and air conditioning system, climate control
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Body:
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Body exterior, interior trim, doors, hood, tailgate, bumpers, glass
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Safety Systems:
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Airbags, seat belts, pre-tensioners
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Infotainment:
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Radio, navigation system, multimedia components
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Procedures Included
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Routine Maintenance:
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Oil changes, fluid checks and changes, filter replacements, tire rotations
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Scheduled Maintenance:
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Interval-based maintenance tasks as per factory recommendations
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Troubleshooting:
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Diagnostic procedures, fault codes, symptom-based troubleshooting
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Repair Procedures:
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Detailed step-by-step instructions for component removal, disassembly, repair, and reassembly
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Installation:
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Procedures for installing new or replacement parts and components
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Adjustment:
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Calibration and adjustment procedures for various systems (e.g., headlights, parking brake)
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Technical Specifications:
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Torque values, fluid capacities, clearances, wear limits
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Special Tools:
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Identification and usage of specialized tools required for specific repairs
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Technical Depth
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Depth:
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Comprehensive: Covers everything from basic maintenance to complex component rebuilds and diagnostics.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 miles or 1 year (refer to manual for specific engine variant)
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Major Service Intervals:
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Includes spark plug replacement, brake fluid flush, and other checks at intervals such as 40,000-60,000 miles.
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Fluid Specifications
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Engine Oil Specification:
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VW 502 00 or 505 00 for gasoline engines, VW 506 01 for TDI (long life) - check manual for exact grade (e.g., 5W-30, 5W-40)
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Transmission Fluid:
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G 055 005 (for 6-speed Automatic) - specific type for Tiptronic and transfer case also detailed.
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Coolant Specification:
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G12 / G12+ (Pink colored coolant), antifreeze mixture based on ethylene glycol.
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Known Issues
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Common Issues:
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Air suspension compressor failure, window regulator failures, ignition coil failures (especially on VR6), EGR valve issues (TDI), potential for timing chain wear on earlier VR6 engines.
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