The Suzuki GSF600S/T Bandit, produced in 1996, represents a successful entry in the middleweight motorcycle segment, offering a blend of performance and practicality. Available in naked (GSF600T) and faired (GSF600ST) variants, this model features a robust air-cooled, four-stroke, inline-four cylinder engine displacing 599 cc. Its steel diamond frame provides a solid foundation, complemented by accessible ergonomics that cater to commuters and recreational riders alike. Known for its reliability and value, the GSF600 Bandit series has a strong reputation as a dependable motorcycle, making it a popular choice for a wide range of riding enthusiasts. This comprehensive factory service manual, written in English, provides in-depth guidance for the maintenance and repair of the 1996 Suzuki GSF600S/T Bandit. It covers all essential systems, including detailed procedures for engine mechanicals, fuel and electrical systems, transmission, suspension, brakes, and chassis. The manual includes routine maintenance schedules, troubleshooting diagnostics, repair and rebuild instructions, precise torque specifications, and adjustment procedures. Its detailed technical information is invaluable for owners, mechanics, and technicians aiming to preserve the performance and longevity of this iconic motorcycle. 🏷️ Basic Information Identification Make: Suzuki Model: GSF600S/T Bandit Year: 1996 Model Codes: GSF600T, GSF600ST Generation Generation: First Generation (GV73A) 👋 Introduction Market Position Motorcycle Segment: Middleweight Naked / Sportbike Target Audience: Commuters, recreational riders, sport touring enthusiasts. Competitive Analysis Key Competitors 1996: Yamaha XJ600 Diversion, Kawasaki ZZ-R600, Honda CB500, Honda CBF500. Key Features Engine Type: Air-cooled inline-four cylinder engine. Chassis Design: Steel diamond frame, accessible ergonomics. Styling: Naked styling (GSF600T) and faired sportbike styling (GSF600ST) with a half-fairing. 📋 Manual Details Coverage Areas Countries Of Sale: Global (primarily Europe, North America) Page Count Page Count: Approximately 400+ Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, disassembly, assembly, component specifications, timing, lubrication, cooling system. Engine Fuel System: Carburetor system (Mikuni BSR34), fuel pump, fuel tank, fuel lines, troubleshooting. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, starter clutch), lighting, instrumentation, wiring diagrams. Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, shift mechanism, final drive (chain and sprockets). Suspension Steering: Front fork (telescopic, cartridge type) overhaul and adjustment, rear shock absorber (monoshock, linkage type) inspection and replacement, steering head bearings, wheel bearings. Braking System: Front and rear hydraulic disc brakes, caliper overhaul, master cylinder, brake fluid specifications, bleeding procedures, rotor specifications. Chassis Frame: Frame inspection, swingarm removal and installation, center stand, side stand. Bodywork Esthetics: Fairing removal and installation, seat, fuel tank cover, side panels, fenders. Procedures Included Routine Maintenance: Oil and filter changes, air filter cleaning/replacement, spark plug inspection/replacement, chain adjustment and lubrication, brake fluid checks, coolant checks. Troubleshooting: Diagnostic procedures for common issues related to starting, running, electrical faults, and braking problems. Repair Rebuild: Detailed step-by-step instructions for overhauling major components like the engine, transmission, forks, and brake systems. Torque Specifications: Precise torque values for all critical fasteners throughout the motorcycle. Adjustments: Carburetor synchronization, valve clearance adjustments, clutch cable adjustment, throttle cable adjustment. Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds and advanced diagnostics). Diagnostic Capabilities: Detailed fault finding guides and diagnostic trees for various systems. 📊 Manual Specifications File Format File Format: PDF Searchability: Text-searchable (allows for quick finding of specific information). Print Quality Print Quality: High resolution, suitable for printing. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, inline-four cylinder Displacement: 599 cc (36.6 cu. in.) Bore X Stroke: 62.6 mm x 48.7 mm Compression Ratio: 9.5:1 Performance Horsepower Peak: Approximately 78 HP (57 kW) at 10,000 rpm (approximate figures, varies by market) Torque Peak: Approximately 56 Nm (41 lb-ft) at 9,000 rpm (approximate figures, varies by market) Fuel System Carburetor Type: 4 x Mikuni BSR34, downdraft, flat-slide carburetors Fuel Capacity: 20 Liters (5.3 US gal) Lubrication Oil Capacity W Filter Change: 3.2 Liters (3.4 US qt) Cooling System Cooling Method: Air-cooled Ignition System Ignition Type: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed sequential Features Clutch Type: Wet multi-plate, cable operated Final Drive: Sealed O-ring chain drive 📐 Dimensions Exterior Length Overall: 2130 mm (83.9 in.) Width Overall: 755 mm (29.7 in.) (GSF600T), 770 mm (30.3 in.) (GSF600ST) Height Overall: 1065 mm (41.9 in.) (GSF600T), 1170 mm (46.1 in.) (GSF600ST) Wheelbase: 1430 mm (56.3 in.) Weights Dry Weight: Approximately 187 kg (412 lbs) (GSF600T), 193 kg (425 lbs) (GSF600ST) Wet Weight: Approximately 212 kg (467 lbs) (GSF600T), 219 kg (483 lbs) (GSF600ST) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings vary significantly by region and are not standardized in the same way as cars). Active Features Braking System: Dual front disc brakes, single rear disc brake. Lighting: Halogen headlight,...