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Daewoo Sens 1997 1998 1999 2000 2001 2002 Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Model Year Coverage: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Code: T100 (likely based on chassis architecture) 👋 Introduction Market Position Market Position: The Daewoo Sens was positioned as an affordable, practical compact car, aiming to compete with established models in its segment by offering a balance of features and value. Target Audience: Value-conscious buyers seeking reliable transportation, small families, and individuals looking for an economical compact car. Competitive Analysis Competitive Analysis: Competed against vehicles like the Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, and Honda Civic during its production run. The Sens offered a European-influenced design and often a competitive price point. Key Features Key Features: Spacious interior for its class, straightforward mechanicals, comfortable ride, and a focus on practicality. Post-GM acquisition, it benefited from some integration into GM's global platforms, potentially influencing its later development. 📋 Manual Details Coverage Areas Coverage Areas: All mechanical and electrical systems, bodywork, and maintenance for Daewoo Sens 1997-2002 models. Page Count Page Count: 2038 Manual Type Manual Type: Workshop Service Manual / Repair Manual Manual Detail Level: Detailed repair procedures, component identification, wiring diagrams, diagnostic codes, and specifications. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine (mechanical and electronic), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Drivetrain (transmission, clutch, driveshafts), Suspension System, Steering System, Brake System (hydraulic, ABS), Electrical System (wiring diagrams, components), Climate Control System (HVAC), Body Electrical, Lighting, Safety Systems (SRS), Bodywork, Interior Trim, Diagnostic Procedures, Troubleshooting. Bodywork Covered: Exterior panel removal/installation, door mechanisms, window systems, bumper assemblies, interior trim panels, seat removal, dashboard components. Procedures Included Procedures Included: Routine Maintenance, Scheduled Maintenance, Component Removal and Installation, Component Repair and Overhaul, Diagnostic Testing, Troubleshooting Faults, Electrical System Repair, Engine Tuning, Suspension Alignment, Brake Bleeding, Air Conditioning Servicing, Body Panel Repair, Interior Component Replacement. Diagnostic Procedures: OBD-II (On-Board Diagnostics) code reading and interpretation, sensor testing, actuator testing, circuit testing, troubleshooting common malfunctions. Technical Depth Technical Depth: Comprehensive, covering basic maintenance tasks to advanced diagnostic and repair procedures. Includes detailed specifications, exploded views, torque values, and diagnostic flowcharts suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format File Format: Searchable PDF Searchability: Full text search capability allows for quick location of specific information. Print Quality Print Quality: High-resolution scans, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Manual Completeness Manual Completeness: Full workshop manual covering all aspects of repair and maintenance. Extensive detail for professional use. ⚙️ Engine Specifications Primary Engine Primary Engine: 1.5L (1498cc) DOHC Inline-4 (likely based on GM's T-engine family, possibly derived from Opel technology). Performance Horsepower Range: Approximately 90-100 PS (66-74 kW) depending on specific market and tuning. Torque Range: Approximately 130-140 Nm (96-103 lb-ft) depending on specific market and tuning. Fuel System Fuel System: Multi-point Fuel Injection (MPI) Fuel Tank Capacity: Estimated 50 liters (13.2 US gallons). Engine Code Engine Code: Likely 'T15SF' or similar designation within the Daewoo/GM T-engine family. Ignition System Ignition System: Electronic Ignition (Distributorless Ignition System - DIS - or Distributor-based) Emission Control Emission Control: Catalytic Converter, Oxygen Sensors (O2), Exhaust Gas Recirculation (EGR - depending on market) Engine Layout Engine Layout: Inline-4 cylinder, transversely mounted. Cooling System Cooling System Type: Pressurized liquid cooling system with engine-driven water pump and thermostatic control. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Clutch Type: Hydraulically Actuated Dry Single Plate Clutch Automatic Transmission Details: Likely a GM sourced automatic, possibly related to the 4Txx series. 📐 Dimensions Exterior Length: Approximately 4320 mm (169.1 inches) Width: Approximately 1700 mm (66.9 inches) Height: Approximately 1430 mm (56.3 inches) Wheelbase: 2530 mm Front Track: Approximately 1440 mm Rear Track: Approximately 1430 mm Weights Curb Weight: Approximately 1100-1200 kg (2425-2645 lbs) depending on trim and equipment. Gross Vehicle Weight Rating: Estimated 1600-1700 kg (3527-3748 lbs) Max Payload Capacity: Estimated 400-450 kg (880-990 lbs) Cargo Trunk Capacity: Estimated 400-450 liters (14.1-15.9 cubic feet) 🛡️ Safety Features Ratings Safety Ratings: Varies by market; typically did not achieve top safety ratings by modern standards. Likely comparable to other vehicles of its era in its segment. Active Features Active Features: Anti-lock Braking System (ABS) - often optional, Power Assisted Steering (PAS). Parking Brake: Mechanical handbrake (cable actuated). Passive Features Passive Features: Driver and Passenger Airbags (standard on some trims, optional on others), Front Seatbelt Pretensioners, Crumple Zones. 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio with cassette player or CD player. Aftermarket head unit upgrades are common. Driver Assistance Driver Assistance Features: Limited by modern standards. May include power steering and ABS (often optional). Connectivity Connectivity Options: None integrated. Aftermarket solutions for phone connectivity and audio streaming are available....
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Daewoo Sens 1997 1998 1999 2000 2001 2002 Service ManualDaewoo Sens 1997 1998 1999 2000 2001 2002 Service ManualDaewoo Sens 1997 1998 1999 2000 2001 2002 Service ManualDaewoo Sens 1997 1998 1999 2000 2001 2002 Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Sens
Model Year Coverage:
1997, 1998, 1999, 2000, 2001, 2002
Codes
Chassis Code:
T100 (likely based on chassis architecture)
👋 Introduction
Market Position
Market Position:
The Daewoo Sens was positioned as an affordable, practical compact car, aiming to compete with established models in its segment by offering a balance of features and value.
Target Audience:
Value-conscious buyers seeking reliable transportation, small families, and individuals looking for an economical compact car.
Competitive Analysis
Competitive Analysis:
Competed against vehicles like the Ford Escort, Opel/Vauxhall Astra, Volkswagen Golf, and Honda Civic during its production run. The Sens offered a European-influenced design and often a competitive price point.
Key Features
Key Features:
Spacious interior for its class, straightforward mechanicals, comfortable ride, and a focus on practicality. Post-GM acquisition, it benefited from some integration into GM's global platforms, potentially influencing its later development.
📋 Manual Details
Coverage Areas
Coverage Areas:
All mechanical and electrical systems, bodywork, and maintenance for Daewoo Sens 1997-2002 models.
Page Count
Page Count:
2038
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Manual Detail Level:
Detailed repair procedures, component identification, wiring diagrams, diagnostic codes, and specifications.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine (mechanical and electronic), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Drivetrain (transmission, clutch, driveshafts), Suspension System, Steering System, Brake System (hydraulic, ABS), Electrical System (wiring diagrams, components), Climate Control System (HVAC), Body Electrical, Lighting, Safety Systems (SRS), Bodywork, Interior Trim, Diagnostic Procedures, Troubleshooting.
Bodywork Covered:
Exterior panel removal/installation, door mechanisms, window systems, bumper assemblies, interior trim panels, seat removal, dashboard components.
Procedures Included
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Component Removal and Installation, Component Repair and Overhaul, Diagnostic Testing, Troubleshooting Faults, Electrical System Repair, Engine Tuning, Suspension Alignment, Brake Bleeding, Air Conditioning Servicing, Body Panel Repair, Interior Component Replacement.
Diagnostic Procedures:
OBD-II (On-Board Diagnostics) code reading and interpretation, sensor testing, actuator testing, circuit testing, troubleshooting common malfunctions.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance tasks to advanced diagnostic and repair procedures. Includes detailed specifications, exploded views, torque values, and diagnostic flowcharts suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
File Format:
Searchable PDF
Searchability:
Full text search capability allows for quick location of specific information.
Print Quality
Print Quality:
High-resolution scans, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Manual Completeness
Manual Completeness:
Full workshop manual covering all aspects of repair and maintenance. Extensive detail for professional use.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.5L (1498cc) DOHC Inline-4 (likely based on GM's T-engine family, possibly derived from Opel technology).
Performance
Horsepower Range:
Approximately 90-100 PS (66-74 kW) depending on specific market and tuning.
Torque Range:
Approximately 130-140 Nm (96-103 lb-ft) depending on specific market and tuning.
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Fuel Tank Capacity:
Estimated 50 liters (13.2 US gallons).
Engine Code
Engine Code:
Likely 'T15SF' or similar designation within the Daewoo/GM T-engine family.
Ignition System
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS - or Distributor-based)
Emission Control
Emission Control:
Catalytic Converter, Oxygen Sensors (O2), Exhaust Gas Recirculation (EGR - depending on market)
Engine Layout
Engine Layout:
Inline-4 cylinder, transversely mounted.
Cooling System
Cooling System Type:
Pressurized liquid cooling system with engine-driven water pump and thermostatic control.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Dry Single Plate Clutch
Automatic Transmission Details:
Likely a GM sourced automatic, possibly related to the 4Txx series.
📐 Dimensions
Exterior
Length:
Approximately 4320 mm (169.1 inches)
Width:
Approximately 1700 mm (66.9 inches)
Height:
Approximately 1430 mm (56.3 inches)
Wheelbase:
2530 mm
Front Track:
Approximately 1440 mm
Rear Track:
Approximately 1430 mm
Weights
Curb Weight:
Approximately 1100-1200 kg (2425-2645 lbs) depending on trim and equipment.
Gross Vehicle Weight Rating:
Estimated 1600-1700 kg (3527-3748 lbs)
Max Payload Capacity:
Estimated 400-450 kg (880-990 lbs)
Cargo
Trunk Capacity:
Estimated 400-450 liters (14.1-15.9 cubic feet)
🛡️ Safety Features
Ratings
Safety Ratings:
Varies by market; typically did not achieve top safety ratings by modern standards. Likely comparable to other vehicles of its era in its segment.
Active Features
Active Features:
Anti-lock Braking System (ABS) - often optional, Power Assisted Steering (PAS).
Parking Brake:
Mechanical handbrake (cable actuated).
Passive Features
Passive Features:
Driver and Passenger Airbags (standard on some trims, optional on others), Front Seatbelt Pretensioners, Crumple Zones.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player or CD player. Aftermarket head unit upgrades are common.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. May include power steering and ABS (often optional).
Connectivity
Connectivity Options:
None integrated. Aftermarket solutions for phone connectivity and audio streaming are available.
Climate Control
Climate Control System:
Manual HVAC system (Heating, Ventilation, and Air Conditioning) with rotary controls. Refrigerant type likely R134a.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement Interval:
Every 15,000 - 20,000 miles (24,000 - 32,000 km).
Spark Plug Replacement Interval:
Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard plugs, longer for iridium or platinum.
Timing Belt Replacement Interval:
Crucial: Every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5-7 years, as failure can cause severe engine damage.
Fluid Specifications
Engine Oil Specification:
API SG/SH or ACEA A2/A3, SAE 10W-40 or 5W-40 (depending on climate). Check manual for exact recommendation.
Coolant Specification:
Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. GM Dex-Cool or equivalent long-life coolant may be suitable.
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid).
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid as recommended by Daewoo.
Known Issues
Known Issues:
Potential for oil leaks (valve cover gasket, oil pan gasket), ignition system component failure (coils, plugs), minor electrical gremlins, wear on suspension components (bushings, ball joints), and rust in certain climates. Timing belt maintenance is critical.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daewoo Motors was a South Korean automobile manufacturer established in 1982. It was known for producing vehicles often based on licensed platforms from other manufacturers before being acquired by General Motors in 2002.
Model Evolution
Model Evolution:
The Daewoo Sens was introduced in 1997, succeeding the Daewoo Cielo. It shared its platform with the Opel/Vauxhall Astra G and was essentially a rebadged version, benefiting from Opel's engineering and design.
Platform Sharing:
Directly based on the Opel Astra G platform, indicating shared chassis, body structure, and powertrain components. This provides a strong foundation for reliable service information.
Production
Production Period:
1997-2002 (as Daewoo Sens). The underlying platform continued under GM Daewoo and later Chevrolet.
Manufacturing Locations:
South Korea (primary), with potential assembly in other regions for specific markets.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While not known for winning prestigious awards, the Daewoo Sens was generally recognized as a competent and affordable compact car, especially in markets where Daewoo had a strong presence.
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