This manual covers the Station Wagon, produced for the model years 1997 through 2002. Known for its reliability, comfortable ride, and practical cargo space, this mid-size station wagon offered families and individuals dependable transportation. The Station Wagon, chassis code GW, is powered by a 2.0L DOHC inline-4 engine and was available with either a 5-speed manual or a 4-speed automatic transmission. Its engineering quality and fuel efficiency for its class made it a competitive option in the automotive market. This comprehensive workshop service and repair manual provides detailed information for all trims of the Station Wagon. It is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle. The manual covers a wide range of systems, including engine mechanical and performance, transmissions, drivetrain, suspension, steering, brakes, electrical systems, and HVAC. It includes preventative maintenance schedules, troubleshooting guides, repair and rebuild procedures, diagnostic information, and technical specifications, offering over 1500 pages of in-depth guidance. 🏷️ Basic Information Identification Make: Mazda Model: 626 Station Wagon Generation: GF/GW (1991-2002) Covered Years: 1997, 1998, 1999, 2000, 2001, 2002 Codes Chassis Codes: GW 👋 Introduction Market Position Segment: Mid-size station wagon Target Audience: Families, individuals seeking practical and reliable transportation Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Mondeo, Volkswagen Passat Key Features Vehicle Strengths: Reliability, comfortable ride, practical cargo space, fuel efficiency (for its class) Manual Utility: Designed for professional technicians, offering the depth required for all repair and maintenance tasks. 📋 Manual Details Coverage Areas Primary Coverage: Workshop service and repair Specific Models Covered: Mazda 626 Station Wagon (all trims) Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication system, cooling system Engine Performance: Fuel injection, ignition system, emission control systems, engine diagnostics Transmission Manual: Manual transmission disassembly, assembly, clutch system, shift linkage Transmission Automatic: Automatic transmission (FS-EX, FS-EX5) diagnosis, repair, fluid service, torque converter Drivetrain: Front-wheel drive, CV joints, drive axles, differential Suspension: Front and rear suspension components, struts, shocks, springs, control arms, alignment specifications Steering: Power steering system, steering rack, column, universal joints Brakes: Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System), hydraulic components, parking brake Electrical System: Battery, charging system, starting system, lighting system, horn, wipers, power accessories Engine Control Electronics: ECU (Engine Control Unit), sensors (MAF, O2, TPS, Crankshaft Position), actuators, diagnostic trouble codes (DTCs), wiring diagrams Body And Frame: Body panel removal and installation, interior trim, exterior trim, glass, doors, hood, tailgate, chassis structure HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Safety Systems: Airbag system components and servicing (SRS) Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement Troubleshooting: Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides Repair And Rebuild: Step-by-step instructions for component removal, repair, and reinstallation Diagnostics: OBD-II (On-Board Diagnostics II) code retrieval and interpretation, sensor testing Specifications And Tolerances: Torque specifications, clearances, alignment angles, measurements Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Quality: High-resolution scans, clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE (2.0L DOHC) Engine Type: Inline-4, Naturally Aspirated, DOHC, 16-valve Displacement: 1991 cc (2.0 Liters) Performance Horsepower: Approx. 118-130 hp (varies slightly by market and year) Torque: Approx. 125-135 lb-ft (varies slightly by market and year) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / MPI (Multi-Point Injection) Fuel Type: Unleaded gasoline Cooling System Coolant Type: Ethylene Glycol-based antifreeze (Mazda's recommended mixture) 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic (FS-EX, FS-EX5) Features Automatic Features: Electronically controlled with lock-up torque converter Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (check manual for specific viscosity) Automatic Transmission Fluid: Mazda ATF-MV or equivalent Dexron III/Mercon 📐 Dimensions Exterior Length: Approx. 4715 mm (185.6 inches) Width: Approx. 1765 mm (69.5 inches) Height: Approx. 1470 mm (57.9 inches) Wheelbase: Approx. 2615 mm (103.0 inches) Cargo Cargo Volume: Approx. 35.7 - 58.1 cu ft (rear seats up/down) Weights Curb Weight: Approx. 1400-1500 kg (3086-3307 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: Not explicitly rated for this generation/specific model year in all markets. Generally considered safe for its era. Active Features ABS: Optional/Standard on higher trims Passive Features Airbags: Driver and passenger front airbags (standard/optional depending on market and trim) Seatbelts: Three-point seatbelts with pretensioners (front) 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player and/or cassette tape. Optional...