DAIHATSU TERIOS Service Repair Workshop Manual 1997-2005
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Codes Platform Code: J100 Series Generation Generation Name: First Generation Production Years Covered By Manual: 1997-2005 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Individuals seeking a compact, capable, and affordable SUV for light off-roading and urban use Competitive Analysis Key Competitors Era: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini Key Features Vehicle Strengths: Compact dimensions, agile handling, reliable powertrain options, available 4WD, affordable maintenance Manual Value Proposition: Comprehensive coverage for DIY repairs and maintenance, ensuring optimal vehicle longevity and performance, superior to incomplete or low-quality alternatives 📋 Manual Details Coverage Areas Manual Type: Service and Repair Workshop Manual Language: English Page Count Estimated Page Count: Extensive (Typically 1000+ pages for comprehensive coverage) Format Format Type: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control Systems Transmission Systems: Manual Transmission (MT), Automatic Transmission (AT), Transfer Case, Drivetrain Components (Driveshafts, CV Joints, Axles) Chassis Systems: Suspension (Front & Rear), Steering System, Brake System (Hydraulic, ABS if equipped), Wheels & Tires Electrical Systems: Wiring Diagrams, Battery & Charging System, Starting System, Lighting System, Instrumentation, Power Accessories, Body Electrical, ECU Diagnostics Body And Interior: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Body Sealing Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs, Belt Inspections & Replacement, Brake Pad Replacement, Tire Rotation Repair Procedures: Engine Component Rebuilds (e.g., cylinder head, pistons), Transmission Overhaul, Suspension Component Replacement, Brake Caliper/Master Cylinder Replacement, Steering Rack Repair, Electrical Component Diagnosis & Replacement Troubleshooting: Diagnostic Flowcharts for Common Issues, Fault Code Interpretation, Symptom-Based Troubleshooting Guides Technical Depth Diagnostic Capability: Advanced diagnostics, including ECU logic, sensor readings, and actuator testing Rebuild Instructions: Detailed step-by-step instructions for complete engine, transmission, and major component overhauls Specification Detail: Precise torque specifications, clearances, tolerances, and alignment data 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality Image Clarity: High-resolution images, diagrams, and schematics for clarity Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: G13BA, G13BB, G15A, G16A, G16B (depending on market and specific model year) Engine Type: Inline 4-Cylinder, SOHC/DOHC, Naturally Aspirated Displacement: 1.3L (1300cc), 1.5L (1500cc), 1.6L (1600cc) Performance Horsepower Range: Approximately 63 hp to 95 hp Torque Range: Approximately 100 Nm to 130 Nm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) or Carburetor (early models) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Toyota Super Long Life Coolant or equivalent) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (MT) Optional Transmission Type Optional: 4-Speed Automatic Transmission (AT) Features Drivetrain: Part-time 4WD (4x4) with optional full-time 4WD or RWD depending on market Fluid Specifications Manual Transmission Fluid Spec: API GL-4 (e.g., 75W-90 or 80W-90 gear oil) Automatic Transmission Fluid Spec: Dexron III or equivalent ATF Transfer Case Fluid Spec: API GL-4 (e.g., 75W-90 or 80W-90 gear oil) 📐 Dimensions Exterior Length: Approx. 3,720 - 3,815 mm (depending on bumper and spare tire carrier) Width: Approx. 1,600 - 1,695 mm Height: Approx. 1,670 - 1,700 mm Wheelbase: Approx. 2,375 - 2,430 mm Weights Curb Weight: Approx. 1,050 - 1,250 kg Gross Vehicle Weight Rating: Varies by model, typically around 1,600 - 1,700 kg Cargo Cargo Volume Rear Seats Up: Approx. 250 - 300 Liters (estimated) Cargo Volume Rear Seats Down: Approx. 800 - 1000 Liters (estimated) 🛡️ Safety Features Ratings NHTSA Rating Era: Likely not rated or basic ratings for the era, as many compact SUVs of this period had less stringent testing Active Features ABS: Optional Anti-lock Braking System (ABS) on some higher trims/markets Passive Features Airbags: Driver Airbag (standard on most models), Passenger Airbag (optional or market dependent) Seatbelts: 3-point seatbelts with pretensioners (front), 2-point or 3-point (rear) Chassis Safety Body Structure: Reinforced chassis and body structure for impact absorption 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-disc CD player, optional upgraded system Speakers: Typically 2 or 4 speakers Driver Assistance Traction Control: Rarely available on this generation Parking Assistance: None typically offered Connectivity Bluetooth: Not available Usb Port: Not available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used Air Filter Replacement Interval: Every 20,000 - 40,000 km Spark Plug Replacement Interval: Every 40,000 - 60,000 km (depending on plug type) Timing Belt Replacement Interval: Crucial! Every 80,000 - 100,000 km or 5-7 years (if applicable, some models may have timing chains) Fluid Specifications Engine Oil Spec: API SG/SH/SJ or higher, Viscosity 10W-30 or 10W-40 (check owner's manual...
Comprehensive coverage for DIY repairs and maintenance, ensuring optimal vehicle longevity and performance, superior to incomplete or low-quality alternatives
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Workshop Manual
Language:
English
Page Count
Estimated Page Count:
Extensive (Typically 1000+ pages for comprehensive coverage)
Format
Format Type:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Emission Control Systems
Potential for oil leaks from gaskets, occasional rough idling if sensors (e.g., IAC valve) become dirty
Transmission Specific:
Wear on synchronizers in manual transmissions, potential for automatic transmission fluid leaks
Part Numbers
Oil Filter Example:
e.g., Daihatsu 90047-82005, or equivalent aftermarket like Fram PH2870, Wix 51348
Air Filter Example:
e.g., Daihatsu 17801-87101, or equivalent aftermarket like Fram CA4305
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for producing reliable and economical small vehicles, including Kei cars and compact SUVs.
Model Evolution
Terios Introduction:
The Terios was developed to fill the niche of a compact, lightweight SUV with genuine off-road capability, often based on a ladder-frame chassis or robust monocoque construction.
Market Release:
First launched in 1997, it was a popular choice in many Asian and European markets.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other Daihatsu/Toyota affiliated plants globally.
Global Availability:
Sold in numerous markets worldwide, often under different badges (e.g., Toyota Cami, Toyota Rush in some regions).
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
Praised for its surprising off-road capability for its size and class, often outperforming larger, heavier SUVs on rough terrain.
Ratings
Reliability Ratings Era:
Generally considered reliable due to Daihatsu's focus on robust, simple engineering, though specific market ratings may vary.
Certifications
Emission Standards:
Compliant with prevailing emission standards for the model years in its primary markets (e.g., Euro II/III, JPN emission standards)
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