🏷️ Basic Information Identification Make: BMW Model: 528i Year: 1997 Generation Chassis Code: E39 Platform: E39 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops. Competitive Analysis Competitors: Mercedes-Benz E-Class (W210), Audi A6 (C4/C5), Lexus GS300 (JZS160). Key Features Vehicle Features: Renowned for its balanced chassis, sophisticated engineering, comfortable ride, and a potent inline-6 engine. Manual Value Proposition: Provides essential technical knowledge for maintaining and repairing the sophisticated E39 platform, saving on labor costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Engine: M52B28 (2.8L Inline-6) Transmission: 4-speed Automatic (Steptronic), 5-speed Manual Body Styles: Sedan Trim Levels: All available trims for the 1997 model year Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures for M52B28, including cylinder head, block, crankshaft, pistons, connecting rods, timing components, cooling system, lubrication system. Engine Management: EFI system diagnostics, fuel injection, ignition system, DME (Digital Motor Electronics) control unit, sensor testing and replacement, emissions control systems. Transmission Manual: Overhaul and repair of the 5-speed Getrag manual gearbox, clutch system, shift linkage. Transmission Automatic: Service and repair of the 4-speed Steptronic automatic transmission, including valve body, torque converter, electronic controls. Suspension: Front and rear suspension systems (MacPherson strut front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system. Brakes: Front and rear disc brakes, ABS (Anti-lock Braking System) components, brake fluid, hydraulic lines, parking brake. Electrical System: 12V electrical system, battery, alternator, starter motor, wiring diagrams for all circuits, fuses, relays, lighting systems. Body And Chassis: Body panel removal and installation, interior trim, doors, hood, trunk, chassis components, corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning system service, refrigerant, compressor, blower motor, climate control unit. Diagnostic Troubleshooting: Extensive troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures for all major systems. Procedures Included Maintenance Routine: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flushes, brake fluid changes, power steering fluid changes. Component Replacement: Detailed step-by-step instructions for replacing major components like alternators, starters, water pumps, fuel pumps, sensors, engine mounts, transmission mounts, driveshafts, CV joints. Rebuild Procedures: Complete engine and transmission rebuild procedures with torque specifications and clearances. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, testing circuits, component testing. Suspension Alignment: Alignment specifications and procedures. Tire Wheel Service: Tire mounting and balancing, wheel installation. Body Repair: Minor body panel repair, door and lock adjustments. Technical Depth Depth: Comprehensive; covers everything from routine maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and structural repairs. 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes Printable: Yes Resolution: High-resolution for clear diagrams and text Print Quality Quality: N/A (Digital Download) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M52B28 Configuration: 2.8L Inline 6-Cylinder, DOHC, 24 Valves Bore X Stroke: 84 mm x 83.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 190 hp @ 5500 RPM Torque: 207 lb-ft @ 3950 RPM Fuel System Injection: Bosch Motronic M5.2 Sequential Multi-Point Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) Cooling System Coolant Capacity: Approx. 9.5 Liters (10.0 US Quarts) Lubrication System Oil Capacity: Approx. 6.5 Liters (6.9 US Quarts) with filter change Recommended Oil Viscosity: SAE 5W-30 or 5W-40 Synthetic 🔧 Transmission Standard Type: 5-speed Manual Transmission (Getrag) Optional Type: 4-speed Automatic Transmission (Steptronic) Features Automatic Features: Steptronic manual shifting mode Fluid Manual Type: BMW MTF LT-2 or equivalent (Manual) Fluid Automatic Type: ATF Dexron III or Mercon (Automatic) 📐 Dimensions Exterior Length: 188.2 inches (4780 mm) Width: 70.2 inches (1783 mm) Height: 57.2 inches (1453 mm) Wheelbase: 111.4 inches (2830 mm) Weights Curb Weight: 3571-3704 lbs (1620-1680 kg) depending on transmission and options Gross Vehicle Weight Rating: Approx. 4700 lbs (2130 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star driver, 5-star passenger (for comparable models of the era) Active Features ABS: Standard (Bosch 5.3 ABS) Traction Control: Optional (ASC+T - Automatic Stability Control + Traction) Passive Features Airbags: Driver and front passenger airbags Seat Belts: 3-point inertia-reel seat belts with pretensioners 💡 Technology Features Infotainment Head Unit: BMW Business RDS or BMW Professional RDS cassette/CD player with optional navigation system (MK II). Audio System: Standard 6-speaker system, optional premium Hi-Fi system with amplifier. Driver Assistance Cruise Control: Standard Parking Sensors: Optional (Park Distance Control - PDC) Connectivity Onboard Computer: Standard, displaying fuel economy, range, trip data. Diagnostics OBD Standard: OBD-II compliant 🔧 Maintenance Service Intervals Oil Change: Every 7,500-10,000 miles or 12 months using synthetic oil, or as indicated by the Condition Based Service (CBS) system (which became more prevalent in later E39 models). Air Filter: Inspect every 15,000 miles, replace...
Owners seeking to perform DIY maintenance and repairs, independent repair shops.
Competitive Analysis
Competitors:
Mercedes-Benz E-Class (W210), Audi A6 (C4/C5), Lexus GS300 (JZS160).
Key Features
Vehicle Features:
Renowned for its balanced chassis, sophisticated engineering, comfortable ride, and a potent inline-6 engine.
Manual Value Proposition:
Provides essential technical knowledge for maintaining and repairing the sophisticated E39 platform, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Engine:
M52B28 (2.8L Inline-6)
Transmission:
4-speed Automatic (Steptronic), 5-speed Manual
Body Styles:
Sedan
Trim Levels:
All available trims for the 1997 model year
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul procedures for M52B28, including cylinder head, block, crankshaft, pistons, connecting rods, timing components, cooling system, lubrication system.
Engine Management:
EFI system diagnostics, fuel injection, ignition system, DME (Digital Motor Electronics) control unit, sensor testing and replacement, emissions control systems.
Transmission Manual:
Overhaul and repair of the 5-speed Getrag manual gearbox, clutch system, shift linkage.
Transmission Automatic:
Service and repair of the 4-speed Steptronic automatic transmission, including valve body, torque converter, electronic controls.
Suspension:
Front and rear suspension systems (MacPherson strut front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system.
Brakes:
Front and rear disc brakes, ABS (Anti-lock Braking System) components, brake fluid, hydraulic lines, parking brake.
Electrical System:
12V electrical system, battery, alternator, starter motor, wiring diagrams for all circuits, fuses, relays, lighting systems.
Body And Chassis:
Body panel removal and installation, interior trim, doors, hood, trunk, chassis components, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning system service, refrigerant, compressor, blower motor, climate control unit.
Diagnostic Troubleshooting:
Extensive troubleshooting guides, fault code interpretation (OBD-II), diagnostic procedures for all major systems.
Detailed step-by-step instructions for replacing major components like alternators, starters, water pumps, fuel pumps, sensors, engine mounts, transmission mounts, driveshafts, CV joints.
Rebuild Procedures:
Complete engine and transmission rebuild procedures with torque specifications and clearances.
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, testing circuits, component testing.
Suspension Alignment:
Alignment specifications and procedures.
Tire Wheel Service:
Tire mounting and balancing, wheel installation.
Body Repair:
Minor body panel repair, door and lock adjustments.
Technical Depth
Depth:
Comprehensive; covers everything from routine maintenance and fluid changes to complete engine and transmission overhauls, complex electrical diagnostics, and structural repairs.
Every 7,500-10,000 miles or 12 months using synthetic oil, or as indicated by the Condition Based Service (CBS) system (which became more prevalent in later E39 models).
Air Filter:
Inspect every 15,000 miles, replace every 30,000 miles or as needed.
Cabin Filter:
Replace every 15,000 miles or annually.
Spark Plugs:
Replace every 60,000 miles (depending on plug type, e.g., long-life iridium).
Coolant Flush:
Every 30,000 miles or 2 years.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 5W-40 Synthetic, BMW Longlife-98 specification.
Coolant:
BMW Blue Antifreeze/Coolant (G48) or equivalent ethylene glycol-based coolant, mixed 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent.
Known Issues
Common Problems:
Cooling system components (water pump, thermostat, hoses, expansion tank), VANOS (Variable Valve Timing) system issues (whirring noise, loss of power), PCV system clogs, oil leaks (valve cover gaskets, oil pan gaskets), ABS/ASC sensor failures, window regulator failures, sagging headliner.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Focus on 'The Ultimate Driving Machine', combining performance, luxury, and engineering.
Model Evolution
E39 Introduction:
The E39 generation of the 5 Series debuted in 1995 (in Europe) and 1996 (in North America), succeeding the E34. The 528i replaced the 525i from the previous generation.
E39 Characteristics:
Known for its improved chassis dynamics, enhanced safety, and more luxurious interior compared to its predecessor.
Dingolfing, Germany; Rosslyn, South Africa; Magna Steyr, Austria.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E39 5 Series (including variants like the 528i) was frequently recognized on Car and Driver's 10Best list in the late 1990s and early 2000s for its driving dynamics and overall excellence.
Ratings
Consumer Reports:
Generally received good ratings for performance and handling, with some noted concerns regarding reliability of certain electronic and cooling system components (as is common for many German cars of this era).
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