Husqvarna TE610 LT SM610 S 1998-2000 Repair Service Manual
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Basic Information
Identification
Make:
Husqvarna
Model:
TE610 LT / SM610 S
Year Range:
1998-2000
Introduction
Market Position
Target Audience:
Husqvarna TE610 LT and SM610 S owners, independent repair shops, performance tuners.
Competitive Analysis
Advantage:
Provides factory-level information often unavailable through aftermarket sources, crucial for specialized off-road/supermoto models.
Key Features
Documentation Source:
Original manufacturer (Husqvarna) documentation.
Content Completeness:
Complete and intact, covering all models, engines, trims, and transmissions for the specified years.
Usability:
Digital format allows for quick access, searching, and printing of specific sections for workshop use.
Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
Hundreds of pages (typical for OEM service manuals)
Manual Type
Type:
Factory OEM Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Top End, Lubrication System, Engine Removal/Installation
Drivetrain Systems:
Clutch, Crankshaft, Transmission, Final Drive
Chassis Systems:
Wheels/Tires, Brakes, Suspension, Steering, Frame
Electrical Systems:
Full Electrical System Diagnosis, Wiring Diagrams
General Information:
Vehicle identification, general precautions, torque specifications, tightening sequences.
Appendix:
Includes supplementary data, specifications, and potential service bulletins.
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Adjustments
Repair:
Component Repair, Overhauls, Reassembly
Troubleshooting:
Diagnostic Flowcharts, Problem Identification, Correction Procedures
Assembly Disassembly:
Detailed step-by-step procedures for component removal, disassembly, cleaning, inspection, and reassembly.
Technical Depth
Depth:
Comprehensive: Covers everything from basic checks to complete engine rebuilds and electrical system diagnostics.
Diagrams Illustrations:
Hundreds of diagrams, drawings, and photos to guide repairs and maintenance.
Troubleshooting Electrical:
Specific section for diagnosing and repairing electrical system issues, including wiring diagrams.
Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with all versions of Windows & Mac.
Print Quality
Printability:
Full Printable
Zoom Functionality:
YES
Binding Type
Binding:
Digital (PDF download) - No physical binding
Paper Type
Paper Type:
Not applicable (digital format)
Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, single-cylinder
Displacement:
Approximately 576cc (based on typical TE610 configurations of the era)
Performance
Horsepower Estimate:
Likely in the range of 40-50 HP, though specific dyno figures vary.
Torque Estimate:
Torque figures would be detailed in the manual.
Fuel System
Fuel Delivery:
Carburetor (specific model like Mikuni VM series would be detailed)
Fuel Type:
Unleaded gasoline
Carburetor Details:
Manual will detail specific carburetor model, jetting, float height, and adjustment procedures.
Transmission
Standard
Type:
Constant-mesh, 6-speed manual gearbox.
Optional
Optional Features:
None typically noted for this model/era.
Features
Clutch Type:
Wet multi-plate clutch.
Transmission Details
Gear Ratios:
Specific gear ratios for each of the 6 speeds will be provided in the manual.
Dimensions
Exterior
Classification:
Dual-sport (TE) and Supermoto (SM)
Weights
Dry Weight Estimate:
TE610: ~130-140 kg; SM610: ~135-145 kg (figures would be precise in manual).
Safety Features
Ratings
Safety Compliance:
Meets relevant motorcycle safety standards for its production period. Manual will cover safety precautions during maintenance.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals.
Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, neutral indicator, high-beam indicator. No advanced infotainment.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control on these models.
Connectivity
Features:
N/A
Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually; manual will specify exact interval and type.
Valve Clearance Check:
Detailed in the manual, often around 6,000-10,000 km.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or JASO MA certified, SAE 10W-40 or 15W-50 (specific grade detailed in manual).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Specific manual transmission oil or motor oil grade will be recommended.
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, chain and sprockets, suspension seals.
Electrical Gremlins:
While not universally problematic, vintage electrical connectors can sometimes require cleaning or re-seating.
Common Practices
Carburetor Cleaning:
Regular cleaning and tuning of the carburetor is essential for optimal performance.
Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, known for its off-road prowess.
Model Evolution
Development:
The TE610 and SM610 models represent Husqvarna's entry into the larger displacement dual-sport and supermoto segments during this period, evolving from earlier enduro platforms.
Production
Manufacturing Location:
Sweden (primarily) during this era.
Awards & Recognition
Recognitions
Performance Reputation:
These models were well-regarded for their performance and capability in their respective categories (enduro/supermoto) during their production years.
No electronic rider aids such as ABS or traction control on these models.
Connectivity
Features:
N/A
Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually; manual will specify exact interval and type.
Valve Clearance Check:
Detailed in the manual, often around 6,000-10,000 km.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or JASO MA certified, SAE 10W-40 or 15W-50 (specific grade detailed in manual).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Transmission Oil Type:
Specific manual transmission oil or motor oil grade will be recommended.
Known Issues
Common Wear Items:
Clutch plates, spark plugs, air filter, chain and sprockets, suspension seals.
Electrical Gremlins:
While not universally problematic, vintage electrical connectors can sometimes require cleaning or re-seating.
Common Practices
Carburetor Cleaning:
Regular cleaning and tuning of the carburetor is essential for optimal performance.
Vehicle History
Brand Heritage
Heritage:
Husqvarna is one of the oldest motorcycle manufacturers, known for its off-road prowess.
Model Evolution
Development:
The TE610 and SM610 models represent Husqvarna's entry into the larger displacement dual-sport and supermoto segments during this period, evolving from earlier enduro platforms.
Production
Manufacturing Location:
Sweden (primarily) during this era.
Awards & Recognition
Recognitions
Performance Reputation:
These models were well-regarded for their performance and capability in their respective categories (enduro/supermoto) during their production years.
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