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Mitsubishi Space Star 1998-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003 Codes Internal Chassis Code: D5x Project Code Generation One: Pajero Mini/Minica-based platform development 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals seeking versatile and practical transportation Competitive Analysis Key Competitors: Opel/Vauxhall Zafira, Renault Scénic, Ford Focus C-Max, Citroën Picasso, Volkswagen Golf SV Key Features Design Philosophy: Compact exterior dimensions with maximized interior space and flexibility Interior Versatility: Sliding rear doors (on some markets/trims), foldable and removable seats for cargo versatility Value Proposition: Affordable practicality and Japanese engineering reliability 📋 Manual Details Coverage Areas Coverage Scope: All styles and configurations Page Count Estimated Page Count: Hundreds (exact number not specified, but implied comprehensive) Manual Type Manual Classification: Complete Official Full Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, diagnostics, repair of all engine components Engine Management System: Ignition, fuel injection, emissions control, sensor diagnostics Transmission Manual: Clutch, gearbox repair, maintenance, adjustments Transmission Automatic: Automatic transmission service, overhaul, diagnostics, fluid specifications Drivetrain: Front-wheel drive, all-wheel drive (if applicable) systems, axle repair, CV joints Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications Steering: Power steering system, steering column, rack and pinion repair Brakes: Brake system diagnostics, hydraulic components, ABS, disc and drum brake service, bleeding procedures Electrical System: Battery, charging system, starting system, lighting, instrumentation, body electrical components Climate Control: Air conditioning system service, heater core, ventilation, refrigerant handling Body And Frame: Panel repair, door mechanisms, glass replacement, interior trim, structural information Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications Fuel System: Fuel pump, injectors, fuel tank, lines, evaporative emissions control Exhaust System: Muffler, catalytic converter, exhaust pipes, gaskets Safety Systems: Airbag system diagnostics and servicing, seatbelt mechanisms Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Disassembly: Step-by-step instructions for component removal Assembly: Step-by-step instructions for component reinstallation Cleaning: Procedures for cleaning specific components Reinstalling: Detailed procedures for reinstallation of various parts Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides Repair: Comprehensive repair instructions for all vehicle systems Diagnostics: Engine and system diagnostics, including OBD-II information and fault code interpretation Technical Depth Depth Of Information: Complete factory-level detail, suitable for professional technicians and advanced DIYers Detail Level: Step-by-step instructions with highly detailed exploded pictures and diagrams 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Capability: Zoom IN/OUT capability Binding Type Binding: Digital (no physical binding) Paper Type Paper Quality: Digital (no physical paper type) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Displacement 1.3L: 1298 cc Engine Code 1.3L: 4G13 Engine Configuration 1.3L: Inline-4, SOHC, 16 valves Horsepower 1.3L: Approx. 75 PS (55 kW; 74 hp) Torque 1.3L: Approx. 105 Nm (77 lb-ft) Secondary Engine Engine Displacement 1.6L: 1597 cc Engine Code 1.6L: 4G92 Engine Configuration 1.6L: Inline-4, SOHC, 16 valves Horsepower 1.6L: Approx. 90 PS (66 kW; 89 hp) Torque 1.6L: Approx. 137 Nm (101 lb-ft) Tertiary Engine Engine Displacement 1.8L Gdi: 1834 cc Engine Code 1.8L Gdi: 4G93 Engine Configuration 1.8L Gdi: Inline-4, GDI (Gasoline Direct Injection), SOHC, 16 valves Horsepower 1.8L Gdi: Approx. 126 PS (93 kW; 124 hp) Torque 1.8L Gdi: Approx. 170 Nm (125 lb-ft) Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for 1.3L and 1.6L, Gasoline Direct Injection (GDI) for 1.8L Recommended Fuel: Unleaded gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Transmission Control: Electronically controlled automatic transmission (on some models) 📐 Dimensions Exterior Length: Approx. 4160 mm Width: Approx. 1690 mm Height: Approx. 1590 mm Wheelbase: Approx. 2550 mm Weights Curb Weight Approx: 1150 - 1350 kg (depending on engine and trim) 🛡️ Safety Features Ratings Euro Ncap Rating: Not extensively documented for this specific generation, likely 3-4 stars based on contemporaries. Active Features ABS: Optional Anti-lock Braking System (ABS) available on certain trims. Traction Control: Traction control system (TCS) was an optional feature on higher trims. Passive Features Airbags: Driver and front passenger airbags standard; side airbags optional. Seatbelts: Pre-tensioning front seatbelts with force limiters. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with basic speaker system. Upgradeable to aftermarket units. Driver Assistance Parking Sensors: Not commonly fitted as standard; potentially available as dealer-fitted accessory. Connectivity Remote Keyless Entry: Available on higher trim levels. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km or 12 months, whichever comes first (check manual for specific engine/oil type). Air Filter Replacement: Recommended every 30,000 - 45,000 km or as needed based on inspection. Spark Plug Replacement: Varies by...
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Mitsubishi Space Star 1998-2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Years Covered:
1998, 1999, 2000, 2001, 2002, 2003
Codes
Internal Chassis Code:
D5x
Project Code Generation One:
Pajero Mini/Minica-based platform development
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families, individuals seeking versatile and practical transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Renault Scénic, Ford Focus C-Max, Citroën Picasso, Volkswagen Golf SV
Key Features
Design Philosophy:
Compact exterior dimensions with maximized interior space and flexibility
Interior Versatility:
Sliding rear doors (on some markets/trims), foldable and removable seats for cargo versatility
Value Proposition:
Affordable practicality and Japanese engineering reliability
📋 Manual Details
Coverage Areas
Coverage Scope:
All styles and configurations
Page Count
Estimated Page Count:
Hundreds (exact number not specified, but implied comprehensive)
Manual Type
Manual Classification:
Complete Official Full Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, diagnostics, repair of all engine components
Engine Management System:
Ignition, fuel injection, emissions control, sensor diagnostics
Transmission Manual:
Clutch, gearbox repair, maintenance, adjustments
Transmission Automatic:
Automatic transmission service, overhaul, diagnostics, fluid specifications
Drivetrain:
Front-wheel drive, all-wheel drive (if applicable) systems, axle repair, CV joints
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications
Steering:
Power steering system, steering column, rack and pinion repair
Brakes:
Brake system diagnostics, hydraulic components, ABS, disc and drum brake service, bleeding procedures
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, body electrical components
Climate Control:
Air conditioning system service, heater core, ventilation, refrigerant handling
Body And Frame:
Panel repair, door mechanisms, glass replacement, interior trim, structural information
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications
Fuel System:
Fuel pump, injectors, fuel tank, lines, evaporative emissions control
Exhaust System:
Muffler, catalytic converter, exhaust pipes, gaskets
Safety Systems:
Airbag system diagnostics and servicing, seatbelt mechanisms
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Disassembly:
Step-by-step instructions for component removal
Assembly:
Step-by-step instructions for component reinstallation
Cleaning:
Procedures for cleaning specific components
Reinstalling:
Detailed procedures for reinstallation of various parts
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides
Repair:
Comprehensive repair instructions for all vehicle systems
Diagnostics:
Engine and system diagnostics, including OBD-II information and fault code interpretation
Technical Depth
Depth Of Information:
Complete factory-level detail, suitable for professional technicians and advanced DIYers
Detail Level:
Step-by-step instructions with highly detailed exploded pictures and diagrams
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT capability
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Quality:
Digital (no physical paper type)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Displacement 1.3L:
1298 cc
Engine Code 1.3L:
4G13
Engine Configuration 1.3L:
Inline-4, SOHC, 16 valves
Horsepower 1.3L:
Approx. 75 PS (55 kW; 74 hp)
Torque 1.3L:
Approx. 105 Nm (77 lb-ft)
Secondary Engine
Engine Displacement 1.6L:
1597 cc
Engine Code 1.6L:
4G92
Engine Configuration 1.6L:
Inline-4, SOHC, 16 valves
Horsepower 1.6L:
Approx. 90 PS (66 kW; 89 hp)
Torque 1.6L:
Approx. 137 Nm (101 lb-ft)
Tertiary Engine
Engine Displacement 1.8L Gdi:
1834 cc
Engine Code 1.8L Gdi:
4G93
Engine Configuration 1.8L Gdi:
Inline-4, GDI (Gasoline Direct Injection), SOHC, 16 valves
Horsepower 1.8L Gdi:
Approx. 126 PS (93 kW; 124 hp)
Torque 1.8L Gdi:
Approx. 170 Nm (125 lb-ft)
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI) for 1.3L and 1.6L, Gasoline Direct Injection (GDI) for 1.8L
Recommended Fuel:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Transmission Control:
Electronically controlled automatic transmission (on some models)
📐 Dimensions
Exterior
Length:
Approx. 4160 mm
Width:
Approx. 1690 mm
Height:
Approx. 1590 mm
Wheelbase:
Approx. 2550 mm
Weights
Curb Weight Approx:
1150 - 1350 kg (depending on engine and trim)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not extensively documented for this specific generation, likely 3-4 stars based on contemporaries.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on certain trims.
Traction Control:
Traction control system (TCS) was an optional feature on higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags optional.
Seatbelts:
Pre-tensioning front seatbelts with force limiters.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with basic speaker system. Upgradeable to aftermarket units.
Driver Assistance
Parking Sensors:
Not commonly fitted as standard; potentially available as dealer-fitted accessory.
Connectivity
Remote Keyless Entry:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (check manual for specific engine/oil type).
Air Filter Replacement:
Recommended every 30,000 - 45,000 km or as needed based on inspection.
Spark Plug Replacement:
Varies by plug type (e.g., standard vs. platinum). Typically 45,000 - 90,000 km.
Timing Belt Replacement:
Critical for 4G13 and 4G92 engines. Typically every 90,000 km or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type 1.3L/1.6L:
API SG/SH/SJ or ACEA A1/A2/A3. Viscosity: 10W-40 or 5W-30 (depending on climate). Check manual for exact specification.
Engine Oil Type 1.8L Gdi:
API SJ/SL or ACEA A3. Viscosity: 5W-40 or 10W-40. Specific GDI oil recommended.
Coolant Type:
Ethylene glycol based antifreeze. Mitsubishi Super Long Life Coolant (LLC) or equivalent. Mix 50/50 with distilled water.
Transmission Fluid Manual:
API GL-4. Viscosity: 75W-90 or 80W-90.
Transmission Fluid Automatic:
MITSUBISHI DIA QUEEN ATF-SPII or equivalent. Check manual for exact specification.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Timing Belt Wear:
Crucial to adhere to replacement intervals to prevent catastrophic engine failure. Belt degradation can lead to slippage and valve damage.
Coil On Plug Failure:
Ignition coil packs can fail prematurely, leading to misfires and rough running, particularly on the 1.8L GDI engine.
ABS Sensor Faults:
ABS wheel speed sensors can become contaminated or fail, triggering ABS warning lights.
Window Regulator Mechanism:
Power window regulators can wear out, leading to slow operation or complete failure of window movement.
Exhaust Manifold Cracks:
Some models, particularly those in colder climates, may experience hairline cracks in the exhaust manifold due to thermal cycling.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japanese
Model Evolution
Platform Basis:
Shared platform with Mitsubishi Carisma and Volvo S40/V40 (first generation) due to Mitsubishi-NedCar joint venture.
Market Introduction:
Launched in 1995 (as Space Wagon/Spacestar) and updated for the 1998-2003 generation.
Production
Manufacturing Location:
Born, Netherlands (Mitsubishi Motors Europe's manufacturing facility)
🏆 Awards & Recognition
Recognitions
Design Awards:
The Space Star, as part of Mitsubishi's design language for the era, often received positive mentions for its practical and unpretentious design, though specific major design awards are not widely cited.
Ratings
Reliability Ratings:
Generally considered reliable, consistent with Japanese manufacturing standards of the period. However, specific reliability studies for this model are not prominent.
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