Chrysler Voyager 1998 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1998 Generation Platform: NS (Second Generation) Codes Model Code: GS 👋 Introduction Market Position Segment: Full-size Minivan Competitive Analysis Key Competitors: Ford Windstar, Chevrolet Venture, Pontiac Montana, Toyota Sienna, Honda Odyssey Key Features Vehicle Selling Points: Spacious interior, flexible seating arrangements, comfortable ride, available all-wheel drive (AWD) on some trims/engines. 📋 Manual Details Coverage Areas Markets Covered: North America, Europe (as Chrysler Voyager/Dodge Grand Caravan variants) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (3.0L V6, 3.3L V6, 3.8L V6), Transmission (3-speed automatic, 4-speed automatic), Drivetrain Chassis: Suspension (front & rear), Steering, Brakes (front disc, rear drum/disc), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Ignition System, Starting System, Charging System, Power Accessories, HVAC Controls, Instrument Cluster, Body Control Modules Body: Exterior Body Panels, Doors, Windows, Interior Trim, Seats, HVAC System Components, Fuel System Components Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Tire Rotation Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) for OBD-I/OBD-II (if applicable for specific components) Repair: Component Removal & Installation, Overhaul Procedures, Reassembly Instructions, Adjustment Procedures Special Procedures: Airbag System Service, ABS System Service, Power Sliding Door Mechanism Service Technical Depth Depth: Comprehensive; covers basic maintenance to major component overhauls and detailed diagnostic procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality Resolution: High-resolution, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 3.0L V6 (Mitsubishi 6G72) Engine 1 Displacement: 2972 cc (3.0 Liters) Engine 1 Configuration: SOHC V6 Engine 1 Horsepower: 142 hp @ 5000 rpm Engine 1 Torque: 180 lb-ft @ 3750 rpm Secondary Engine Engine 2 Name: 3.3L V6 (Chrysler EDB/EDZ) Engine 2 Displacement: 3301 cc (3.3 Liters) Engine 2 Configuration: OHV V6 Engine 2 Horsepower: 158 hp @ 4800 rpm Engine 2 Torque: 193 lb-ft @ 3600 rpm Tertiary Engine Engine 3 Name: 3.8L V6 (Chrysler EGT) Engine 3 Displacement: 3778 cc (3.8 Liters) Engine 3 Configuration: OHV V6 Engine 3 Horsepower: 166 hp @ 4400 rpm Engine 3 Torque: 220 lb-ft @ 3200 rpm Performance 0-60 Mph Approx: 9.5 - 11.5 seconds (depending on engine) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 20 gallons (75.7 Liters) 🔧 Transmission Standard Transmission Type Std: 4-speed Automatic (e.g., A604/41TE for 3.0L V6, 42LE for 3.3L/3.8L V6) Optional Transmission Type Opt: 3-speed Automatic (less common on 1998 models, typically replaced by 4-speed) Features Transmission Features: Lock-up torque converter, electronic shift control Fluid Type Transmission Fluid: ATF+4 (or equivalent for early models, consult manual for exact spec e.g., ATF+3) 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 195.5 inches (4966 mm) Width: 76.7 inches (1948 mm) Height: 68.3 inches (1735 mm) Weights Curb Weight Approx: 3800 - 4200 lbs (1724 - 1905 kg) depending on configuration Cargo Cargo Volume Behind 3Rd Row: Approx. 35-40 cu ft Cargo Volume Behind 2Nd Row: Approx. 80-90 cu ft Cargo Volume Max: Approx. 140-150 cu ft (with all rear seats removed) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: Driver: 4 stars; Passenger: 4 stars (1998 model year testing) Active Features ABS: Available Anti-lock Braking System (ABS) Traction Control: Traction control system (TCS) available on some models. Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point seat belts in all seating positions; shoulder belt height adjusters. Child Safety: Child seat LATCH anchor points (introduced on some later NS models, check specific build date). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player; optional CD player. Basic speaker configurations. Driver Assistance Cruise Control: Standard on most trims. Connectivity OBD Standard: OBD-I initially, transitioning to OBD-II for some components/late models. Manual will detail diagnostic port location and access. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions). Transmission Fluid Change: Every 30,000 - 60,000 miles, or as per severe service schedule. Consult manual for specific recommendations. Spark Plug Replacement: Approximately 100,000 miles for platinum-tipped plugs, check specific engine type. Fluid Specifications Engine Oil Type: SAE 5W-30 (or 10W-30 depending on climate, consult manual) Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, color orange or red. Mopar OAT coolant is *not* compatible. Brake Fluid Type: DOT 3 Known Issues Common Problems Engine: Head gasket leaks (especially on 3.3L/3.8L OHV engines), intake manifold gasket leaks, oil cooler line leaks. Common Problems Transmission: Torque converter shudder, transmission fluid leaks, premature wear on internal components, shift solenoid issues. Common Problems Electrical: Power window motor failures, power door lock issues, instrument cluster failure (dimming/dead gauges), HVAC blower motor resistor failure....
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