Jeep Grand Cherokee ZJ 1998 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Generation: ZJ Model Year: 1998 Codes Chassis Code: ZJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Competitors: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Land Rover Discovery Key Features Vehicle Attributes: Off-road capability, comfortable ride, spacious interior, optional V8 power Manual Value Proposition: Essential resource for maintaining and repairing the 1998 Grand Cherokee ZJ 📋 Manual Details Coverage Areas Comprehensive Coverage: Full service, repair, and maintenance instructions Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, diagnosis, repair for all variants Engine Electrical: Ignition system, fuel injection, sensors, wiring diagrams, ECM Transmission Manual: NV3550 (optional) - diagnosis, repair, overhaul Transmission Automatic: 42RE, 44RE, 46RE - diagnosis, repair, overhaul, torque converter Drivetrain 4X4: NV242 (Command-Trac) / NV249 (Selec-Trac) transfer case operation, repair, diagnosis Axles Differentials: Front and rear axle assembly, differentials, CV joints, U-joints Suspension Steering: Front/rear suspension components, shock absorbers, springs, steering system, power steering Brakes: Front disc, rear drum/disc brakes, ABS system, parking brake Cooling Heating Ac: Radiator, cooling fan, water pump, HVAC system, refrigerant handling Fuel System: Fuel pump, injectors, fuel lines, fuel filter, evaporative emissions control Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Electrical Body: Lighting, power windows, locks, mirrors, wipers, horn, interior/exterior lighting Chassis Body: Frame, body panels, doors, hood, tailgate, interior trim Diagnostic Troubleshooting: Systematic diagnostic procedures, fault code interpretation (OBD-II) Procedures Included Routine Maintenance: Oil changes, fluid checks/changes, filter replacements, tire rotation Component Replacement: Detailed instructions for replacing all major and minor components Rebuilding Overhauls: Engine and transmission overhaul procedures with specifications Troubleshooting Guides: Step-by-step troubleshooting for common and uncommon issues Electrical Diagnosis: Wiring diagrams, circuit testing, component testing Technical Depth Depth: Comprehensive, from basic maintenance to complete engine/transmission rebuilds Diagnostic Level: Advanced diagnostic procedures, including scantool usage and sensor testing Special Tools: Lists and descriptions of required special tools for specific procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Printability: Printable pages for convenient workshop use Print Quality Quality: High-resolution scans of original factory documents Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 4.0L (3956cc) OHV Inline-6 'Power Tech' Engine 1 Bore Stroke: 3.88 x 3.41 inches (98.5 x 86.7 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 185 hp @ 4,700 rpm Engine 1 Torque: 220 lb-ft @ 3,200 rpm Optional Engine Engine 2 Variant: 4.8L (4887cc) OHV V8 'Magnum' (also known as 5.2L) Engine 2 Bore Stroke: 3.92 x 3.31 inches (99.5 x 84.0 mm) Engine 2 Compression Ratio: 9.1:1 Engine 2 Horsepower: 215 hp @ 4,700 rpm Engine 2 Torque: 275 lb-ft @ 3,200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline Performance Engine Management: Chrysler ECM (Engine Control Module) with OBD-II diagnostics 🔧 Transmission Standard Transmission Type Standard: 4-Speed Automatic (42RE for 4.0L, 44RE for 4.8L V8) Optional Transmission Type Optional: 5-Speed Manual (NV3550) - Rare option on 4.0L Features Automatic Features: Electronic overdrive control Transfer Case Options: NV242 (Command-Trac - Full-time 2WD/4WD) or NV249 (Selec-Trac - Full-time 4WD with locking center differential) 📐 Dimensions Exterior Wheelbase: 109.6 inches (2784 mm) Length: 179.1 inches (4550 mm) Width: 70.3 inches (1786 mm) Height: 65.2 inches (1656 mm) Weights Curb Weight Min: 4,000 lbs (1814 kg) (4.0L 2WD) Curb Weight Max: 4,500 lbs (2041 kg) (4.8L V8 4WD) Towing Capacity: Up to 6,500 lbs (2948 kg) (with appropriate equipment) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 3 out of 5 stars (Varies by configuration) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Optional premium Infinity Gold sound system, cassette player, CD player (optional) Driver Assistance Cruise Control: Standard on most trims Traction Control: Optional on some models (e.g., Quadra-Trac II system) Connectivity OBD Ii: OBD-II compliant for emissions and diagnostics 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months (depending on driving conditions) Transmission Fluid Change: Every 30,000 - 60,000 miles (ATF+4 or equivalent recommended for 42RE/44RE/46RE) Coolant Flush: Every 30,000 miles or 2 years Fluid Specifications Engine Oil Spec: API SG or SH, SAE 10W-30 (5.2L V8 may prefer 10W-30 or 5W-30 depending on climate) Transmission Fluid Type: Chrysler ATF+4 (Mopar P/N 05013457GA) or equivalent for automatics. Manual transmission fluid varies by type. Transfer Case Fluid: Mopar NV242 or NV249 Transfer Case Lubricant (Dexron III or equivalent for some years/models) Power Steering Fluid: Chrysler Power Steering Fluid (Mopar P/N 04303000) Known Issues Common...
Comprehensive, from basic maintenance to complete engine/transmission rebuilds
Diagnostic Level:
Advanced diagnostic procedures, including scantool usage and sensor testing
Special Tools:
Lists and descriptions of required special tools for specific procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for convenient workshop use
Print Quality
Quality:
High-resolution scans of original factory documents
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
4.0L (3956cc) OHV Inline-6 'Power Tech'
Engine 1 Bore Stroke:
3.88 x 3.41 inches (98.5 x 86.7 mm)
Engine 1 Compression Ratio:
8.8:1
Engine 1 Horsepower:
185 hp @ 4,700 rpm
Engine 1 Torque:
220 lb-ft @ 3,200 rpm
Optional Engine
Engine 2 Variant:
4.8L (4887cc) OHV V8 'Magnum' (also known as 5.2L)
Engine 2 Bore Stroke:
3.92 x 3.31 inches (99.5 x 84.0 mm)
Engine 2 Compression Ratio:
9.1:1
Engine 2 Horsepower:
215 hp @ 4,700 rpm
Engine 2 Torque:
275 lb-ft @ 3,200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
Performance
Engine Management:
Chrysler ECM (Engine Control Module) with OBD-II diagnostics
🔧 Transmission
Standard Transmission
Type Standard:
4-Speed Automatic (42RE for 4.0L, 44RE for 4.8L V8)
Optional Transmission
Type Optional:
5-Speed Manual (NV3550) - Rare option on 4.0L
Features
Automatic Features:
Electronic overdrive control
Transfer Case Options:
NV242 (Command-Trac - Full-time 2WD/4WD) or NV249 (Selec-Trac - Full-time 4WD with locking center differential)
📐 Dimensions
Exterior
Wheelbase:
109.6 inches (2784 mm)
Length:
179.1 inches (4550 mm)
Width:
70.3 inches (1786 mm)
Height:
65.2 inches (1656 mm)
Weights
Curb Weight Min:
4,000 lbs (1814 kg) (4.0L 2WD)
Curb Weight Max:
4,500 lbs (2041 kg) (4.8L V8 4WD)
Towing Capacity:
Up to 6,500 lbs (2948 kg) (with appropriate equipment)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
3 out of 5 stars (Varies by configuration)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Optional premium Infinity Gold sound system, cassette player, CD player (optional)
Driver Assistance
Cruise Control:
Standard on most trims
Traction Control:
Optional on some models (e.g., Quadra-Trac II system)
Connectivity
OBD Ii:
OBD-II compliant for emissions and diagnostics
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months (depending on driving conditions)
Transmission Fluid Change:
Every 30,000 - 60,000 miles (ATF+4 or equivalent recommended for 42RE/44RE/46RE)
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Spec:
API SG or SH, SAE 10W-30 (5.2L V8 may prefer 10W-30 or 5W-30 depending on climate)
Transmission Fluid Type:
Chrysler ATF+4 (Mopar P/N 05013457GA) or equivalent for automatics. Manual transmission fluid varies by type.
Transfer Case Fluid:
Mopar NV242 or NV249 Transfer Case Lubricant (Dexron III or equivalent for some years/models)
Power Steering Fluid:
Chrysler Power Steering Fluid (Mopar P/N 04303000)
Known Issues
Common Problems:
Heater core leaks, cracked dashboards, rear main seal leaks (V8), transmission cooler leaks leading to trans fluid/coolant mixing, sway bar links, radiator issues.
Electrical Problems:
Window motor failures, intermittent sensor issues, headliner sagging.
Maintenance Tips
Preventative Maintenance:
Regularly check coolant level and condition, inspect for leaks, clean battery terminals, maintain tire pressure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep's reputation for ruggedness and off-road prowess
Model Evolution
Zj Introduction:
Introduced in 1993 as a significant departure from the XJ Cherokee, focusing on comfort and luxury.
Zj Redesign:
The 1996 model year saw a significant facelift for the ZJ, including updated interior and exterior styling, and the introduction of OBD-II.
1998 Updates:
Minor updates, often included refinements to features and option packages.
Production
Production Period:
1993-1998
Manufacturing Plant:
Jefferson North Assembly Plant, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Automobile Magazine Almanac:
Recognized for its blend of on-road comfort and off-road capability.
Four Wheeler Magazine:
Often cited for its robust powertrain and off-road prowess within its class.
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