🏷️ Basic Information Identification Make: Isuzu Model: VehiCross Year: 1999-2002 Model Years Covered: 1999, 2000, 2001, 2002 👋 Introduction Market Position Segment: Compact SUV / Sport Utility Vehicle Target Audience: Enthusiasts, DIY mechanics, professional repair shops, owners seeking in-depth maintenance knowledge. Competitive Analysis Niche Vehicle: The Isuzu VehiCross is a distinctive and niche vehicle, known for its unique styling and capable off-road features, making a specialized service manual crucial for its maintenance. Key Features Design Philosophy: The VehiCross was designed with an emphasis on ruggedness, off-road capability, and a bold, futuristic aesthetic, differentiating it from mainstream SUVs of its era. Manual Value Proposition: Provides comprehensive, detailed, and accurate technical information essential for the proper repair and maintenance of the Isuzu VehiCross, ensuring reliability and longevity. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Delivery Method: Instant Download Page Count: 23,403 pages 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, diagnostics, repair procedures, performance checks, component replacement, lubrication, cooling system, fuel system, exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators, wiring diagrams, troubleshooting. Transmission: Automatic transmission (4-speed), disassembly, assembly, service procedures, fluid specifications, torque converter, electronic controls, diagnostics, repair. Drivetrain: Four-wheel drive (4WD) system (TOD - Torque On Demand), transfer case, differentials (front and rear), drive shafts, CV joints, hubs, operation, maintenance, repair. Suspension: Front suspension (independent, double wishbone, coil springs), rear suspension (independent, multi-link, coil springs), shock absorbers, springs, control arms, bushings, alignment specifications, repair, replacement. Steering: Power steering system, steering gear, steering column, tie rods, power steering pump, fluid, troubleshooting, adjustment, repair. Brakes: Front disc brakes, rear disc brakes, ABS (Anti-lock Braking System), brake fluid, hydraulic lines, calipers, rotors, pads, parking brake, diagnostics, repair, bleeding. Body Exterior: Body panels, doors, hood, tailgate, bumpers, glass, seals, trim, repair, replacement, rust prevention, corrosion protection, paint codes. Body Interior: Seats, dashboard, door panels, headliner, carpets, interior trim, climate control system components (HVAC), airbags, seat belts, repair, removal, installation. Electrical System: Lighting system (headlights, taillights, interior), wipers, horn, power windows, power locks, mirrors, audio system, instruments, switches, relays, fuses, battery, starter, alternator. Climate Control: Air conditioning (A/C) system, heater, ventilation, blower motor, evaporator, condenser, refrigerant, diagnostics, repair, recharging. Diagnostic Troubleshooting: Systematic troubleshooting guides, fault codes (OBD-II if applicable), diagnostic procedures for all major systems, testing methods, diagnostic tools. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement, brake inspection, tire rotation. Repair: Comprehensive step-by-step repair instructions for all vehicle components, including engine, transmission, suspension, brakes, electrical, and bodywork. Disassembly Assembly: Detailed procedures for removing and reinstalling major and minor components, with emphasis on correct sequences and torque specifications. Adjustments: Procedures for adjusting various systems, including brakes, clutch (if applicable), idle speed, suspension alignment, and electrical component settings. Diagnostics Testing: Methods for diagnosing and testing all vehicle systems, including electrical tests, mechanical tests, and pressure tests. Specifications: Detailed technical specifications, including fluid capacities, torque values, wear limits, alignment angles, engine data, and electrical parameters. Special Tools: Identification and usage instructions for specialized service tools required for specific repair or maintenance procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, aiding in electrical troubleshooting and repair. Technical Depth Depth Of Coverage: Bumper-to-bumper coverage, including detailed rebuild procedures for major components. Suitable for professional mechanics and experienced DIY enthusiasts. Diagnostic Capabilities: Advanced diagnostic information, including fault code interpretation, sensor data analysis, and step-by-step troubleshooting trees. Repair Complexity: Covers everything from simple maintenance tasks to complex engine and transmission overhauls. 📊 Manual Specifications File Format File Type: PDF Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader Print Quality Printability: Yes, all pages are printable. Document Quality: 100% Complete and Intact, no missing or corrupt pages/sections. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 6VE1 Configuration: 3.5L V6 (SOHC) Performance Horsepower: 205 hp @ 5,400 rpm (approx.) Torque: 230 lb-ft @ 2,800 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Maintenance Spark Plugs: NGK BKR5EGP or equivalent (refer to manual for exact spec and gap) Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for seasonal variations) Engine Oil Capacity: 5.1 US Quarts (4.8 Liters) with filter change (approx.) Coolant Type: Isuzu Genuine Long Life Antifreeze or equivalent (Ethylene Glycol based) Coolant Capacity: 8.2 US Quarts (7.8 Liters) (approx.) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (RM4R) Features Drivetrain System: Torque On Demand (TOD) 4WD System Maintenance Transmission Fluid Type: Dexron III or equivalent (refer to manual for specific part number) Transmission Fluid Capacity: 7.7 US Quarts (7.3 Liters) (approx.) 📐 Dimensions Exterior Length: 170.1 inches (4320 mm) Width: 72.0 inches (1829 mm) Height:...