1999-2001 Gem E825 Electric Car Repair Manual

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Basic Information Identification Make: Gem Model: E825 Electric Car Model Variant: Electric Golf Cart Codes Platform Code: E825 Generation Production Years: 1999-2001 Introduction Market Position Target Audience: Owners and technicians...

Type: Cars

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Sku: 418916

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Description

Basic Information
Identification
Make:	Gem
Model:	E825 Electric Car
Model Variant:	Electric Golf Cart
Codes
Platform Code:	E825
Generation
Production Years:	1999-2001

Introduction
Market Position
Target Audience:	Owners and technicians of 1999-2001 Gem E825 Electric Golf Carts
Competitive Analysis
Advantage:	Instant download, printable format, lifetime protection policy against loss or damage
Key Features
Accessibility:	Accessible via smart devices on-site for immediate repairs
Content Focus:	Focus on practical repair, service, and maintenance information

Manual Details
Coverage Areas
Supported Models:	1999 Gem E825 Electric Golf Cart, 2000 Gem E825 Electric Golf Cart, 2001 Gem E825 Electric Golf Cart
Page Count
Estimated Page Count:	Varies (typical for comprehensive shop manuals, often 300+ pages)
Manual Type
Type:	Repair Manual / Service Manual / Shop Manual
Language
Language:	English
Format
Format:	Downloadable PDF

Manual Coverage
Systems Covered
Powertrain:	Electric Motor, Drive System, Battery Management
Chassis:	Frame, Suspension (Shocks), Steering System
Electrical:	Wiring Diagrams, Lighting, Controls, Charging System
Body:	Body Work, Interior Components
Intake Exhaust:	N/A (Electric Vehicle)
Engine Cooling:	Passive air cooling for motor and controller; battery thermal management (if any)
Fuel System:	Battery charging system, charging port inspection and maintenance
Procedures Included
Maintenance:	Routine Maintenance, Lubrication, Battery Care
Repair:	Engine/Motor Removal and Installation, Component Repair, Troubleshooting
Diagnostics:	Advanced Troubleshooting
Engine Installation:	Motor removal and installation, controller troubleshooting and replacement
Transmission Service:	Gear reduction unit inspection and lubrication, drive belt inspection (if applicable)
Steering Service:	Steering column, tie rod, and linkage adjustment and repair
Technical Depth
Depth:	Comprehensive coverage from basic maintenance to advanced repair and diagnostics
Diagnostics:	Troubleshooting common electrical faults, motor performance issues, and charging problems

Manual Specifications
File Format
File Type:	PDF (Plain, not compressed)
Print Quality
Printability:	Printable pages for on-site use
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine
Type:	Series Wound DC Electric Motor
Voltage Rating:	Typically 36V or 48V (specific to E825 model, detailed in manual)
Power Output:	Approx. 2.0 - 2.7 HP continuous (specific figures in manual)
Performance
Top Speed:	Limited to 15-20 mph (as per golf cart regulations)
Fuel System
Fuel Type:	Electric (Battery Powered)
Battery Type:	Deep-cycle lead-acid batteries (commonly 6V or 8V units in series)

Transmission
Standard
Type:	Direct Drive / Single Speed Gear Reduction
Optional
Options:	N/A
Features
Drive Layout:	Rear-wheel drive
Gear Reduction:	Internal gear reduction for torque multiplication

Dimensions
Exterior
Length:	Approx. 85-95 inches (specifics vary, detailed in manual)
Width:	Approx. 45-50 inches (specifics vary, detailed in manual)
Height:	Approx. 45-55 inches (specifics vary, detailed in manual)
Weights
Curb Weight:	Approx. 500-600 lbs (without batteries, detailed in manual)
Gross Vehicle Weight Rating:	Approx. 1000-1200 lbs (detailed in manual)

Safety Features
Ratings
Safety Standard:	N/A (Golf cart classification, not automotive safety rated)
Active Features
Braking System:	Hydraulic drum brakes (rear) and regenerative braking (motor-assisted)
Passive Features
Occupant Protection:	Basic frame and body structure, optional roll cage/overhead protection

Technology Features
Infotainment
Features:	Basic dashboard with battery indicator, speedometer, and accessory switches
Driver Assistance
Features:	None (basic vehicle design)
Connectivity
Features:	None

Maintenance
Service Intervals
Battery Check:	Monthly (check water levels if applicable, terminal cleanliness)
Brake Inspection:	Annually or as needed
Tire Pressure:	As needed, check manufacturer recommendations (typically 20-30 PSI)
Fluid Specifications
Brake Fluid:	DOT 3 or DOT 4 (refer to manual for exact specification)
Lubrication:	Specific grease points for suspension and steering components (detailed in manual)
Known Issues
Battery Life:	Degradation of lead-acid batteries over time, requiring replacement every 3-5 years depending on usage and care
Electrical Connections:	Corrosion or loose connections in wiring harnesses and terminals can lead to intermittent issues
Brake Wear:	Drum brake wear, especially in hilly or demanding terrain

Vehicle History
Brand Heritage
Manufacturer:	Gem (Global Electric Motorcars)
Specialty:	Pioneer in low-speed electric vehicles (LSVs)
Model Evolution
Initial Release:	Gem vehicles introduced in the late 1990s
Production
Manufacturing Location:	United States (primarily, specific plant details may vary)