🏷️ Basic Information Identification Make: Peugeot Model: 406 Generation Generation: Second Generation (D9) Codes Platform: PSA EW/ES (Petrol), HDi (Diesel) 👋 Introduction Market Position Target Audience: DIY mechanics, independent workshops, and Peugeot 406 owners seeking in-depth repair and maintenance knowledge. Segment: Mid-size family car (Large Family Car segment in Europe). Competitive Analysis Advantage: Provides make, model, and year-specific information, distinguishing it from generic manuals. Offers detailed step-by-step diagrams and coverage of both petrol and diesel variants. Key Features Manual Benefits: Enables efficient troubleshooting, repair, and maintenance, leading to cost savings and extended vehicle lifespan. Facilitates understanding of complex systems through clear diagrams and explanations. 📋 Manual Details Coverage Areas Years Covered: 1999-2002 Page Count Estimated Page Count: Estimated 1000+ pages (typical for comprehensive workshop manuals of this era and complexity) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, valve train, pistons, crankshaft, connecting rods, engine block, lubrication system, cooling system, timing belt/chain. Fuel System: Fuel injection (petrol and diesel), fuel pumps, injectors, fuel filters, exhaust systems, emission controls. Transmission Drivetrain: Clutch system, gearbox (manual and automatic), drive shafts, differentials, sub-transmission components. Suspension Steering: Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, steering rack, power steering system. Brakes: Hydraulic brake systems, ABS, brake discs, pads, calipers, brake lines, parking brake. Electrical Systems: Battery, charging system (alternator, starter motor), ignition system, lighting, instruments, switches, wiring diagrams, fuse box layouts, ECU diagnostics. Body Chassis: Bodywork repairs, interior trim, doors, windows, bumpers, anti-corrosion measures. Exhaust Emission Control: Catalytic converters, lambda sensors, EVAP systems (for petrol), Euro emission standards compliance. Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, fluid checks, tune-ups, lubrication points. Repair: Component removal, installation, rebuilding, and adjustment for all major vehicle systems. Diagnostics: Troubleshooting guides, fault finding procedures, diagnostic codes (OBD-II where applicable). Technical Features: Detailed explanations of specific technical features and their operation. Electrical Diagrams: Detailed wiring schematics for all electrical systems, including engine management, lighting, comfort features, and safety systems. Rebuilding Engine: Detailed instructions for engine disassembly, cleaning, inspection, repair, and reassembly, including torque specifications and clearances. Engine Removal Installation: Step-by-step guidance for safely removing and reinstalling the engine, including supporting components. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance and fluid capacities to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. Diagnostic Tools: Information likely includes procedures for using diagnostic equipment, though specific tool compatibility might be limited to manufacturer-specific tools of the era. Schematics: Includes detailed schematics for mechanical, hydraulic, and electrical systems. Torque Specifications: Includes critical torque specifications for fasteners across all systems for correct assembly. 📊 Manual Specifications File Format Digital Format: PDF Searchability: PDF format typically allows for text search (depending on OCR quality). Print Quality Printable Pages: Printable pages for specific sections or the entire manual. Binding Type Delivery Method: Instant Download (Digital) Paper Type Viewing Options: Viewable on PC/Mac screens, zoom in/out functionality. ⚙️ Engine Specifications Primary Engine Available Engines: Petrol: 1.6L (90hp), 1.8L (115hp), 2.0L (135hp, 137hp, 150hp - various versions), 2.0L Turbo (180hp), 3.0L V6 (190hp, 194hp, 207hp). Diesel: 2.0L HDi (90hp, 110hp), 2.1L TD (109hp). Performance Engine Configurations: Inline-4, V6 configurations. Engine Codes: Examples: XU7JP (1.8L), XU10J4R (2.0L), ES9J4 (3.0L V6), DW10TD (2.0L HDi 90), DW10ATED (2.0L HDi 110). Horsepower Range: 90 hp to 207 hp depending on engine variant. Torque Range: Approx. 150 Nm to 300+ Nm depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDi) for HDi diesel engines. 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (e.g., BE3, ML5C variants). Optional Automatic Transmission: 4-speed automatic transmission (e.g., AL4/DP0 variants). Features Clutch Type: Hydraulically actuated single dry plate clutch. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (Station Wagon), Coupe. Wheelbase: 2700 mm (approx) Length: 4605 mm (Saloon), 4777 mm (Estate) Width: 1765 mm Height: 1420 mm (Saloon), 1490 mm (Estate) Weights Curb Weight Range: Approximately 1300 kg to 1550 kg depending on engine and body style. Gross Vehicle Weight Rating Gvwr: Vehicle specific, typically around 1900-2000 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 4-star Euro NCAP safety rating for the saloon model (tested in 1999). Active Features Braking Safety: Available with ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Traction Control: TCS (Traction Control System) available on some models. Passive Features Airbags: Driver, front passenger airbags; optional side airbags. Chassis Safety: Reinforced safety cage, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player, with options for upgraded systems and steering wheel controls. Driver Assistance Cruise Control: Available on many models, particularly higher trim levels and larger engined variants. Connectivity Climate Control: Manual air conditioning or optional automatic climate control systems. 🔧 Maintenance Service Intervals...