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APRILIA RS125 1999-2003 Parts Diagram EXPLODED

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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Generation: RP/RJ (Rotax 122) Applicable Years: 1999-2003 Codes Engine Code: Rotax 122 👋 Introduction Market Position Vehicle Segment: Lightweight, sporty 125cc two-stroke motorcycle, popular in the supersport category for younger riders and enthusiasts. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though often in later generations), Kawasaki Ninja 125. Key Features Design Philosophy: Aggressive supersport styling, capable 125cc two-stroke engine delivering spirited performance for its class, lightweight and agile handling. Manual Value User Benefit: Essential for owners and technicians to identify, order, and understand the assembly of genuine Aprilia RS125 parts for maintenance and repair. Facilitates accurate part sourcing and reduces errors during component replacement. 📋 Manual Details Coverage Areas Primary Coverage: Parts Diagram Exploded Page Count Number Of Pages: 86 Manual Type Type: Parts Catalog / Diagram Manual Language Language: English (implied by product description terminology) Format File Format: PDF File Size Consideration: Recommended to use a download manager for potentially larger PDF files to prevent timeouts, indicating a comprehensive and detailed document. 📖 Manual Coverage Systems Covered Chassis And Frame: Frame, central stand, front/rear footrests, front fork, swing arm, rear shock absorber Bodywork And Fairings: Front body I & II, central body, saddle unit, rear body I & II, decals, plate set Fuel And Air System: Fuel tank, air box, oil tank, carburettor I, II, III, carburettor flange Engine And Drivetrain: Engine, exhaust unit, crankcase, water pump assy, crankshaft - balance shaft, cylinder - head - piston, cylinder - exhaust valve, transmission, grip shift, clutch, clutch cover, oil pump, ignition unit Wheels And Brakes: Front wheel, rear wheel, rear brake pump, rear brake caliper Electrical And Lighting: Dashboard, RH controls, LH controls, water cooler, lights, electrical system I & II Miscellaneous: Lock hardware kit, handbook (referenced) Procedures Included Part Identification: Identification of all components and their assembly relationships through exploded diagrams. Assembly Guidance: Visual guidance for the correct order and placement of parts during assembly or disassembly. Technical Depth Depth: Component-level visualization, suitable for part identification, ordering, and understanding of assembly structure. Does not contain detailed repair procedures or torque specifications, but forms the basis for them. Diagram Detail: Highly detailed exploded views that break down complex assemblies into individual components, illustrating how they fit together. 📊 Manual Specifications File Format Quality: PDF format, typically vector-based for clarity of diagrams. Searchable by chapter or section title. Search Functionality: Supports PDF bookmarks for easy navigation between diagram sections, enabling efficient searching for specific components. Print Quality Printability: PDF is printable, allowing users to print specific pages or the entire manual. Binding Type Digital Binding: Digital file, no physical binding. Paper Type Digital Paper: Digital PDF, equivalent to high-quality paper for visual clarity. ⚙️ Engine Specifications Primary Engine Type: Two-stroke, single-cylinder, liquid-cooled Bore X Stroke: 54 mm x 54.5 mm Displacement: 124.8 cc Compression Ratio: 12.5:1 (typical for this era) Ignition System: Electronic ignition (CDI) Cooling System: Liquid-cooled with radiator and fan. Valve System: Reed valve induction, exhaust valve (power valve) controlled by mechanical or electronic actuator. Performance Horsepower: Approx. 30-34 HP (depending on market restrictions and specific tuning) Torque: Approx. 20-22 Nm (depending on specific tuning) Fuel System Carburetor: Dell'Orto PHBH 28 (typical, can vary by market/year) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Lubrication: Pre-mix or separate oil injection system (Autolube) 🔧 Transmission Standard Type: 6-speed constant mesh, chain drive Features Clutch: Wet multi-plate Gear Ratios: Specific ratios would be detailed in a full service manual, but designed for sporty acceleration. 📐 Dimensions Exterior Length: Approx. 1950 mm (varies slightly by year) Width: Approx. 700 mm Height: Approx. 1050 mm Weights Dry Weight: Approx. 120-130 kg (varies by year and specific components) Fuel Tank Capacity: Approx. 14 Litres 🛡️ Safety Features Ratings Classification: Not subject to traditional crash test ratings like cars; safety is inherent in design and braking systems. Active Features Braking System: Front: Single disc brake, typically 320mm with 4-piston caliper. Rear: Single disc brake, typically 220mm with 2-piston caliper. Suspension: Front: Telescopic fork (e.g., Marzocchi or Paioli), adjustable preload or damping on some models. Rear: Monoshock (e.g., Sachs or Paioli), adjustable preload and rebound damping. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and light weight. 💡 Technology Features Infotainment Dashboard Features: Analog tachometer, speedometer, odometer, trip meter, coolant temperature gauge, warning lights (oil, neutral, high beam). Driver Assistance Rider Aids: No electronic rider aids like ABS or traction control on this generation. Focus is on rider skill and mechanical feedback. Connectivity Electronic Features: Basic electrical system for ignition, lighting, and instrumentation. No advanced electronic controls or connectivity. 🔧 Maintenance Service Intervals Oil Change: Refer to full service manual, but typically 3,000-5,000 km for transmission oil, 2-stroke oil tank refilled as needed. Spark Plug: Regular inspection and replacement, typically every 5,000-10,000 km, depending on...
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APRILIA RS125 1999-2003 Parts Diagram EXPLODED
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS125
Generation:
RP/RJ (Rotax 122)
Applicable Years:
1999-2003
Codes
Engine Code:
Rotax 122
👋 Introduction
Market Position
Vehicle Segment:
Lightweight, sporty 125cc two-stroke motorcycle, popular in the supersport category for younger riders and enthusiasts.
Competitive Analysis
Competitors:
Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125 (though often in later generations), Kawasaki Ninja 125.
Key Features
Design Philosophy:
Aggressive supersport styling, capable 125cc two-stroke engine delivering spirited performance for its class, lightweight and agile handling.
Manual Value
User Benefit:
Essential for owners and technicians to identify, order, and understand the assembly of genuine Aprilia RS125 parts for maintenance and repair. Facilitates accurate part sourcing and reduces errors during component replacement.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts Diagram Exploded
Page Count
Number Of Pages:
86
Manual Type
Type:
Parts Catalog / Diagram Manual
Language
Language:
English (implied by product description terminology)
Format
File Format:
PDF
File Size Consideration:
Recommended to use a download manager for potentially larger PDF files to prevent timeouts, indicating a comprehensive and detailed document.
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Frame, central stand, front/rear footrests, front fork, swing arm, rear shock absorber
Bodywork And Fairings:
Front body I & II, central body, saddle unit, rear body I & II, decals, plate set
Fuel And Air System:
Fuel tank, air box, oil tank, carburettor I, II, III, carburettor flange
Engine And Drivetrain:
Engine, exhaust unit, crankcase, water pump assy, crankshaft - balance shaft, cylinder - head - piston, cylinder - exhaust valve, transmission, grip shift, clutch, clutch cover, oil pump, ignition unit
Wheels And Brakes:
Front wheel, rear wheel, rear brake pump, rear brake caliper
Electrical And Lighting:
Dashboard, RH controls, LH controls, water cooler, lights, electrical system I & II
Miscellaneous:
Lock hardware kit, handbook (referenced)
Procedures Included
Part Identification:
Identification of all components and their assembly relationships through exploded diagrams.
Assembly Guidance:
Visual guidance for the correct order and placement of parts during assembly or disassembly.
Technical Depth
Depth:
Component-level visualization, suitable for part identification, ordering, and understanding of assembly structure. Does not contain detailed repair procedures or torque specifications, but forms the basis for them.
Diagram Detail:
Highly detailed exploded views that break down complex assemblies into individual components, illustrating how they fit together.
📊 Manual Specifications
File Format
Quality:
PDF format, typically vector-based for clarity of diagrams. Searchable by chapter or section title.
Search Functionality:
Supports PDF bookmarks for easy navigation between diagram sections, enabling efficient searching for specific components.
Print Quality
Printability:
PDF is printable, allowing users to print specific pages or the entire manual.
Binding Type
Digital Binding:
Digital file, no physical binding.
Paper Type
Digital Paper:
Digital PDF, equivalent to high-quality paper for visual clarity.
⚙️ Engine Specifications
Primary Engine
Type:
Two-stroke, single-cylinder, liquid-cooled
Bore X Stroke:
54 mm x 54.5 mm
Displacement:
124.8 cc
Compression Ratio:
12.5:1 (typical for this era)
Ignition System:
Electronic ignition (CDI)
Cooling System:
Liquid-cooled with radiator and fan.
Valve System:
Reed valve induction, exhaust valve (power valve) controlled by mechanical or electronic actuator.
Performance
Horsepower:
Approx. 30-34 HP (depending on market restrictions and specific tuning)
Torque:
Approx. 20-22 Nm (depending on specific tuning)
Fuel System
Carburetor:
Dell'Orto PHBH 28 (typical, can vary by market/year)
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Lubrication:
Pre-mix or separate oil injection system (Autolube)
🔧 Transmission
Standard
Type:
6-speed constant mesh, chain drive
Features
Clutch:
Wet multi-plate
Gear Ratios:
Specific ratios would be detailed in a full service manual, but designed for sporty acceleration.
📐 Dimensions
Exterior
Length:
Approx. 1950 mm (varies slightly by year)
Width:
Approx. 700 mm
Height:
Approx. 1050 mm
Weights
Dry Weight:
Approx. 120-130 kg (varies by year and specific components)
Fuel Tank Capacity:
Approx. 14 Litres
🛡️ Safety Features
Ratings
Classification:
Not subject to traditional crash test ratings like cars; safety is inherent in design and braking systems.
Active Features
Braking System:
Front: Single disc brake, typically 320mm with 4-piston caliper. Rear: Single disc brake, typically 220mm with 2-piston caliper.
Suspension:
Front: Telescopic fork (e.g., Marzocchi or Paioli), adjustable preload or damping on some models. Rear: Monoshock (e.g., Sachs or Paioli), adjustable preload and rebound damping.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and light weight.
💡 Technology Features
Infotainment
Dashboard Features:
Analog tachometer, speedometer, odometer, trip meter, coolant temperature gauge, warning lights (oil, neutral, high beam).
Driver Assistance
Rider Aids:
No electronic rider aids like ABS or traction control on this generation. Focus is on rider skill and mechanical feedback.
Connectivity
Electronic Features:
Basic electrical system for ignition, lighting, and instrumentation. No advanced electronic controls or connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Refer to full service manual, but typically 3,000-5,000 km for transmission oil, 2-stroke oil tank refilled as needed.
Spark Plug:
Regular inspection and replacement, typically every 5,000-10,000 km, depending on plug type and riding conditions.
Air Filter:
Inspection and cleaning/replacement at regular intervals (e.g., 5,000 km).
Fluid Specifications
Engine Oil:
High-quality 2-stroke synthetic oil for separate injection systems. Specific API TC, JASO FD, or ISO-L-EGD rating recommended.
Transmission Oil:
GL-4 75W/90 or 80W/90 gear oil. Capacity typically around 0.6-0.7 liters.
Coolant:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio recommended).
Known Issues
Power Valve:
The Rotax 122's exhaust power valve can seize if not serviced regularly, leading to poor performance or engine damage. Requires periodic cleaning and lubrication.
Carburetor Tuning:
Sensitive to jetting and altitude changes. Proper setup is crucial for optimal performance and engine longevity.
Ignition Coil Failure:
Can be a failure point, affecting spark output. Testing and replacement are part of troubleshooting.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in racing and sportbike segments.
Model Evolution
Rs125 Lineage:
The RS125 is a long-standing model in Aprilia's lineup, evolving from earlier models like the AF1. This 1999-2003 generation (RP/RJ) is a significant iteration, building on the success of its predecessors and featuring updated styling and components, particularly the highly regarded Rotax 122 engine.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Performance Accolades:
While not specifically tied to awards, the RS125 was consistently lauded for its class-leading performance and handling, making it a popular choice for racing school and track day enthusiasts within the 125cc segment.
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