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Suzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad Model Code: LT-F300, LT-F300F Family: All-Terrain Vehicle (ATV) Generation Generation Identifier: First Generation (1999-2004) Codes Engine Code Prefix: F300 👋 Introduction Market Position Target Audience: Owners of Suzuki King Quad LT-F300/LT-F300F models (1999-2004) seeking reliable repair and maintenance information, from DIY enthusiasts to professional mechanics. Competitive Analysis Value Proposition: Provides factory-dealer level repair information at an economical price, empowering users to maintain and repair their ATV effectively. Key Features Manual Attributes: Comprehensive coverage, step-by-step instructions, detailed illustrations, printable pages, instant download. Uniqueness: Directly replicates the content used by authorized Suzuki dealerships for service and repairs. 📋 Manual Details Coverage Areas Vehicle Model Years: 1999, 2000, 2001, 2002, 2003, 2004 Drive Configurations: 2WD, 4WD Specific Model Variants Covered: LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2 Page Count Estimated Page Count: Extensive (specific count not provided, typical factory manuals are several hundred pages) Manual Type Manual Classification: Factory Workshop Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine System: Comprehensive engine disassembly, assembly, inspection, and repair. Includes cylinder head, valves, piston, crankshaft, camshaft, timing, lubrication system. Fuel System: Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel filter. Lubrication System: Oil pump, oil filter, oil passages, oil specifications. Cooling System: Liquid cooling system components, radiator, fan, coolant specifications. Transmission Drivetrain: Gearbox, clutch, drive shafts, differential gears (LT-F300DF models). Chassis Suspension: Frame, front suspension (A-arms, shocks), rear suspension (swingarm, shocks), steering system, wheel bearings. Braking System: Hydraulic brake system, brake calipers, master cylinders, brake pads, brake lines, parking brake. Electrical System: Ignition system, starter motor, battery, charging system (alternator), lighting, wiring diagrams, fuses, switches. Bodywork Exterior: Body panels, fenders, seat, handlebars, racks. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance checks, brake fluid replacement. Repair Procedures: Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, electrical diagnostics and repair, brake system bleeding and repair. Troubleshooting Guidance: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Technical Specifications: Torque specifications, clearances, fluid types and capacities, electrical component resistance values, engine timing settings. Technical Depth Depth Of Information: Factory-level detail, covering complete disassembly and reassembly of all major components. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: All pages are printable. Illustration Quality: Hundreds of detailed illustrations and diagrams. Binding Type Binding Method: Not Applicable (Digital Download) Paper Type Paper Specifications: Not Applicable (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve Displacement: 280 cc (280cc) Bore X Stroke: 72.0 mm x 68.6 mm (Typical for this engine family, specific in manual) Cooling System: Liquid-cooled Performance Horsepower: Approximately 20-22 HP (Estimate, specific dyno data varies) Torque: Approximately 17-19 lb-ft (Estimate, specific dyno data varies) Fuel System Fuel Delivery: Carburetor (Mikuni BSR32, likely) Fuel Type: Unleaded gasoline (87 octane recommended) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Suzuki Performance 4-stroke Engine Oil API SG or higher (e.g., SAE 10W-40, SAE 20W-50 depending on climate) Oil Capacity: 1.9 L (2.0 US qt) with filter change (Refer to manual for precise capacity) 🔧 Transmission Standard Transmission Type: Automatic (Continuously Variable Transmission - CVT) Drive System: Shaft drive Features Gear Selection: Automatic (Hi/Lo Range), Reverse, Neutral Clutch Type: Automatic centrifugal clutch Fluid Specifications Transmission Fluid: Suzuki Gear Oil API GL-5 SAE 80W-90 (for differential and gearbox) 📐 Dimensions Exterior Length: Approx. 77.0 inches (1955 mm) Width: Approx. 42.5 inches (1080 mm) Height: Approx. 43.1 inches (1095 mm) Weights Dry Weight: Approx. 562 lbs (255 kg) Curb Weight: Approx. 584 lbs (265 kg) (with all fluids) Ground Clearance: Approx. 7.1 inches (180 mm) Cargo Front Rack Capacity: Approx. 44 lbs (20 kg) Rear Rack Capacity: Approx. 176 lbs (80 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI standards for the design and manufacture of ATVs (as applicable for its era). Active Features Braking System Type: Hydraulic disc brakes (front and rear), sealed drum brake (rear parking). Engine Braking: Provided by the CVT transmission. Passive Features Lighting: Headlights, taillight, brake light. Tires: All-terrain tires suitable for off-road use. 💡 Technology Features Infotainment Infotainment System: Basic analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). No complex infotainment system. Driver Assistance Driver Assistance Features: Limited to standard ATV operational features like selectable 2WD/4WD and engine braking. Connectivity Connectivity Options: None. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 6 months (refer to manual for exact recommendation). Air Filter Cleaning: Every 500 km or as needed based on conditions. Spark Plug Inspection: Every 1,000 km or 6 months. Brake Fluid Replacement: Every 1...
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Sku: 51579
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Suzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop ManualSuzuki King Quad LT-F300 LT-F300F 1999-2004 Workshop Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad
Model Code:
LT-F300, LT-F300F
Family:
All-Terrain Vehicle (ATV)
Generation
Generation Identifier:
First Generation (1999-2004)
Codes
Engine Code Prefix:
F300
👋 Introduction
Market Position
Target Audience:
Owners of Suzuki King Quad LT-F300/LT-F300F models (1999-2004) seeking reliable repair and maintenance information, from DIY enthusiasts to professional mechanics.
Competitive Analysis
Value Proposition:
Provides factory-dealer level repair information at an economical price, empowering users to maintain and repair their ATV effectively.
Key Features
Manual Attributes:
Comprehensive coverage, step-by-step instructions, detailed illustrations, printable pages, instant download.
Uniqueness:
Directly replicates the content used by authorized Suzuki dealerships for service and repairs.
📋 Manual Details
Coverage Areas
Vehicle Model Years:
1999, 2000, 2001, 2002, 2003, 2004
Drive Configurations:
2WD, 4WD
Specific Model Variants Covered:
LT-F300, LT-F300F, LT-F300Y, LT-F300FY, LT-F300K1, LT-F300FK1, LT-F300FK2
Page Count
Estimated Page Count:
Extensive (specific count not provided, typical factory manuals are several hundred pages)
Manual Type
Manual Classification:
Factory Workshop Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Comprehensive engine disassembly, assembly, inspection, and repair. Includes cylinder head, valves, piston, crankshaft, camshaft, timing, lubrication system.
Fuel System:
Carburetor adjustment and overhaul, fuel tank, fuel lines, fuel filter.
Lubrication System:
Oil pump, oil filter, oil passages, oil specifications.
Cooling System:
Liquid cooling system components, radiator, fan, coolant specifications.
Transmission Drivetrain:
Gearbox, clutch, drive shafts, differential gears (LT-F300DF models).
Chassis Suspension:
Frame, front suspension (A-arms, shocks), rear suspension (swingarm, shocks), steering system, wheel bearings.
Braking System:
Hydraulic brake system, brake calipers, master cylinders, brake pads, brake lines, parking brake.
Electrical System:
Ignition system, starter motor, battery, charging system (alternator), lighting, wiring diagrams, fuses, switches.
Bodywork Exterior:
Body panels, fenders, seat, handlebars, racks.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, air filter cleaning/replacement, valve clearance checks, brake fluid replacement.
Repair Procedures:
Complete engine rebuild, transmission overhaul, suspension component replacement, steering system repair, electrical diagnostics and repair, brake system bleeding and repair.
Troubleshooting Guidance:
Diagnostic flowcharts and symptom-based troubleshooting for common issues.
Technical Specifications:
Torque specifications, clearances, fluid types and capacities, electrical component resistance values, engine timing settings.
Technical Depth
Depth Of Information:
Factory-level detail, covering complete disassembly and reassembly of all major components. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
All pages are printable.
Illustration Quality:
Hundreds of detailed illustrations and diagrams.
Binding Type
Binding Method:
Not Applicable (Digital Download)
Paper Type
Paper Specifications:
Not Applicable (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve
Displacement:
280 cc (280cc)
Bore X Stroke:
72.0 mm x 68.6 mm (Typical for this engine family, specific in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approximately 20-22 HP (Estimate, specific dyno data varies)
Torque:
Approximately 17-19 lb-ft (Estimate, specific dyno data varies)
Fuel System
Fuel Delivery:
Carburetor (Mikuni BSR32, likely)
Fuel Type:
Unleaded gasoline (87 octane recommended)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Lubrication
Oil Type:
Suzuki Performance 4-stroke Engine Oil API SG or higher (e.g., SAE 10W-40, SAE 20W-50 depending on climate)
Oil Capacity:
1.9 L (2.0 US qt) with filter change (Refer to manual for precise capacity)
🔧 Transmission
Standard
Transmission Type:
Automatic (Continuously Variable Transmission - CVT)
Drive System:
Shaft drive
Features
Gear Selection:
Automatic (Hi/Lo Range), Reverse, Neutral
Clutch Type:
Automatic centrifugal clutch
Fluid Specifications
Transmission Fluid:
Suzuki Gear Oil API GL-5 SAE 80W-90 (for differential and gearbox)
📐 Dimensions
Exterior
Length:
Approx. 77.0 inches (1955 mm)
Width:
Approx. 42.5 inches (1080 mm)
Height:
Approx. 43.1 inches (1095 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Curb Weight:
Approx. 584 lbs (265 kg) (with all fluids)
Ground Clearance:
Approx. 7.1 inches (180 mm)
Cargo
Front Rack Capacity:
Approx. 44 lbs (20 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI standards for the design and manufacture of ATVs (as applicable for its era).
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear), sealed drum brake (rear parking).
Engine Braking:
Provided by the CVT transmission.
Passive Features
Lighting:
Headlights, taillight, brake light.
Tires:
All-terrain tires suitable for off-road use.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). No complex infotainment system.
Driver Assistance
Driver Assistance Features:
Limited to standard ATV operational features like selectable 2WD/4WD and engine braking.
Connectivity
Connectivity Options:
None.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 6 months (refer to manual for exact recommendation).
Air Filter Cleaning:
Every 500 km or as needed based on conditions.
Spark Plug Inspection:
Every 1,000 km or 6 months.
Brake Fluid Replacement:
Every 1 year.
Fluid Specifications
Coolant Type:
Suzuki Long Life Coolant (mixture of 50% antifreeze and 50% distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, brake pad wear. Electrical connectors can sometimes corrode in wet environments.
Carburetor Performance:
Carburetor may require adjustment or cleaning due to fuel quality or usage.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Suzuki Motor Corporation, a Japanese multinational corporation, has a long history in the automotive and motorcycle industry, known for reliable and innovative products.
Model Evolution
King Quad Lineage:
The King Quad line has been a cornerstone of Suzuki's ATV offerings, evolving to meet the demands of utility and recreational riders. This generation represented a significant step in its development.
Production
Production Period:
1999-2004
Manufacturing Location:
Likely manufactured in Japan or other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Atv Market Reputation:
Suzuki King Quads are generally well-regarded for their durability, reliable powertrains, and capable off-road performance in their class and era.
Ratings
Expert Reviews:
Often praised for good value and robust construction.
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