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BMW M3 1999-2005 Service & Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: M3 Generation: E46 Codes Vehicle Platform Code: E46 👋 Introduction Market Position Segment: High-performance compact executive car Target Audience: Enthusiasts, DIY mechanics, professional automotive technicians seeking in-depth knowledge of the E46 M3. Competitive Analysis Key Competitors: Mercedes-Benz C-Class AMG, Audi S4, Porsche 911 (Carrera) Key Features Driving Dynamics: Renowned for precise handling, responsive steering, and balanced chassis. Engine Performance: The naturally aspirated S54 engine is a legendary high-revving powerplant. Manual Purpose Value Proposition: Empowers owners and technicians with the knowledge to maintain, repair, and optimize their E46 M3. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnostics Secondary Coverage: Troubleshooting, Specifications, Wiring Diagrams Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine: S54 (3.2L Inline-6), S52 (3.2L Inline-6 - US Market early models) Transmission: Getrag 420G (6-speed manual), SMG II (Sequential Manual Gearbox) Drivetrain: Rear-wheel drive, Limited-slip differential (M Variable Lock) Suspension: Front: MacPherson struts, Rear: Multi-link independent suspension, M-specific tuning Brakes: Front: Vented discs with floating calipers, Rear: Vented discs, ABS, DSC (Dynamic Stability Control) Electrical: ECU diagnostics, DME (Digital Motor Electronics), Integrated chassis management, Lighting, Audio, HVAC, Power accessories Body: Body structure, Exterior panels, Doors, Hood, Trunk, Bumpers, Glass, Sealing Interior: Seats, Dashboard, Trim, Airbags, Restraint systems, Climate control Diagnostics: On-board diagnostics (OBD-II), Fault code interpretation, Live data stream analysis Procedures Included Routine Maintenance: Oil change, Filter replacement, Spark plug replacement, Coolant flush, Brake fluid flush, Differential fluid change Major Repairs: Engine rebuild, Transmission overhaul, Clutch replacement, Suspension component replacement, Brake system overhaul Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues Component Removal Installation: Detailed instructions for removing and installing all major and minor components Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth: In-depth mechanical and electrical repair, including complete engine and transmission rebuilds, advanced diagnostics, and component-level troubleshooting. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Searchability: Text-searchable, allowing for quick information retrieval. Image Quality: High-resolution diagrams, illustrations, and photographs. Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code: S54B32 Configuration: 3.2L (3246cc) Naturally Aspirated Inline-6 Bore X Stroke: 87 mm x 91 mm Compression Ratio: 11.5:1 Valvetrain: Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing) on intake and exhaust camshafts Performance Horsepower: 333 hp @ 7900 rpm (US Market), 343 hp @ 7900 rpm (Euro Market) Torque: 262 lb-ft @ 4900 rpm (US Market), 273 lb-ft @ 4900 rpm (Euro Market) Redline: 8000 rpm Fuel System Fuel Delivery: Sequential Multi-point Fuel Injection (MPI), Individual throttle bodies (ITBs) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Lubrication Oil Capacity: 6.9 Liters (7.3 US Quarts) Oil Type: BMW Longlife-01 (e.g., Castrol EDGE Synthetic 5W-30) Cooling System Coolant Capacity: 9.5 Liters (10 US Quarts) Coolant Type: BMW Blue Antifreeze/Coolant (Ethylene Glycol based) 🔧 Transmission Standard Type: Getrag 420G 6-speed Manual Transmission Optional Type: SMG II (Sequential Manual Gearbox) with paddle shifters Features Clutch: Hydraulically actuated single-plate dry clutch Gear Ratios Manual: 1st: 4.23, 2nd: 2.50, 3rd: 1.67, 4th: 1.23, 5th: 1.00, 6th: 0.83 Final Drive Ratio: 3.62:1 (Standard) Fluid Specifications Manual Transmission Fluid Type: MTF LT-2 or equivalent (e.g., Red Line D4 ATF for smoother shifts) Smg Fluid Type: Pentosin CHF 11S (Hydraulic fluid for SMG pump and actuators) Fluid Capacities Manual Transmission Fluid Capacity: 1.5 Liters (1.6 US Quarts) Smg Fluid Capacity: 0.8 Liters (0.85 US Quarts) 📐 Dimensions Exterior Length: 4492 mm (176.8 in) Width: 1752 mm (68.9 in) Height: 1374 mm (54.1 in) Wheelbase: 2760 mm (108.7 in) Front Track: 1471 mm (57.9 in) Rear Track: 1478 mm (58.2 in) Interior Seating Capacity: 4 Cargo Trunk Volume: 370 Liters (13.1 cu ft) Weights Curb Weight: 1510 kg (3329 lbs) for manual, 1585 kg (3494 lbs) for SMG Gross Vehicle Weight Rating: 1945 kg (4288 lbs) 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 stars (Model Year specific variations may apply) IIHS Side Impact: Good (Model Year specific variations may apply) Active Features Stability Control: DSC (Dynamic Stability Control), M Dynamic Mode (MDM) Braking Assistance: ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution) Passive Features Airbags: Driver and front passenger airbags, front side-impact airbags Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters 💡 Technology Features Infotainment Audio System: Optional Harman Kardon premium audio system, standard BMW Business CD player. Navigation: Optional MKIV Navigation System with CD-ROM maps. Driver Assistance Traction Control: DSC (Dynamic Stability Control) system provides active stability management. Cruise Control: Standard electronic cruise control. Connectivity Bluetooth: Optional Bluetooth interface for hands-free calling, depending on the specific year and options package. 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Indicator (VSI) system, typically...
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BMW M3 1999-2005 Service & Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
M3
Generation:
E46
Codes
Vehicle Platform Code:
E46
👋 Introduction
Market Position
Segment:
High-performance compact executive car
Target Audience:
Enthusiasts, DIY mechanics, professional automotive technicians seeking in-depth knowledge of the E46 M3.
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class AMG, Audi S4, Porsche 911 (Carrera)
Key Features
Driving Dynamics:
Renowned for precise handling, responsive steering, and balanced chassis.
Engine Performance:
The naturally aspirated S54 engine is a legendary high-revving powerplant.
Manual Purpose
Value Proposition:
Empowers owners and technicians with the knowledge to maintain, repair, and optimize their E46 M3.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnostics
Secondary Coverage:
Troubleshooting, Specifications, Wiring Diagrams
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Engine:
S54 (3.2L Inline-6), S52 (3.2L Inline-6 - US Market early models)
Transmission:
Getrag 420G (6-speed manual), SMG II (Sequential Manual Gearbox)
Drivetrain:
Rear-wheel drive, Limited-slip differential (M Variable Lock)
Suspension:
Front: MacPherson struts, Rear: Multi-link independent suspension, M-specific tuning
Brakes:
Front: Vented discs with floating calipers, Rear: Vented discs, ABS, DSC (Dynamic Stability Control)
Electrical:
ECU diagnostics, DME (Digital Motor Electronics), Integrated chassis management, Lighting, Audio, HVAC, Power accessories
Body:
Body structure, Exterior panels, Doors, Hood, Trunk, Bumpers, Glass, Sealing
Interior:
Seats, Dashboard, Trim, Airbags, Restraint systems, Climate control
Diagnostics:
On-board diagnostics (OBD-II), Fault code interpretation, Live data stream analysis
Procedures Included
Routine Maintenance:
Oil change, Filter replacement, Spark plug replacement, Coolant flush, Brake fluid flush, Differential fluid change
Major Repairs:
Engine rebuild, Transmission overhaul, Clutch replacement, Suspension component replacement, Brake system overhaul
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon issues
Component Removal Installation:
Detailed instructions for removing and installing all major and minor components
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth:
In-depth mechanical and electrical repair, including complete engine and transmission rebuilds, advanced diagnostics, and component-level troubleshooting.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Searchability:
Text-searchable, allowing for quick information retrieval.
Image Quality:
High-resolution diagrams, illustrations, and photographs.
Binding Type
Digital Binding:
N/A (Digital File)
Paper Type
Digital Paper:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Code:
S54B32
Configuration:
3.2L (3246cc) Naturally Aspirated Inline-6
Bore X Stroke:
87 mm x 91 mm
Compression Ratio:
11.5:1
Valvetrain:
Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing) on intake and exhaust camshafts
Performance
Horsepower:
333 hp @ 7900 rpm (US Market), 343 hp @ 7900 rpm (Euro Market)
Torque:
262 lb-ft @ 4900 rpm (US Market), 273 lb-ft @ 4900 rpm (Euro Market)
Redline:
8000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-point Fuel Injection (MPI), Individual throttle bodies (ITBs)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Lubrication
Oil Capacity:
6.9 Liters (7.3 US Quarts)
Oil Type:
BMW Longlife-01 (e.g., Castrol EDGE Synthetic 5W-30)
Cooling System
Coolant Capacity:
9.5 Liters (10 US Quarts)
Coolant Type:
BMW Blue Antifreeze/Coolant (Ethylene Glycol based)
🔧 Transmission
Standard
Type:
Getrag 420G 6-speed Manual Transmission
Optional
Type:
SMG II (Sequential Manual Gearbox) with paddle shifters
Features
Clutch:
Hydraulically actuated single-plate dry clutch
Gear Ratios Manual:
1st: 4.23, 2nd: 2.50, 3rd: 1.67, 4th: 1.23, 5th: 1.00, 6th: 0.83
Final Drive Ratio:
3.62:1 (Standard)
Fluid Specifications
Manual Transmission Fluid Type:
MTF LT-2 or equivalent (e.g., Red Line D4 ATF for smoother shifts)
Smg Fluid Type:
Pentosin CHF 11S (Hydraulic fluid for SMG pump and actuators)
Fluid Capacities
Manual Transmission Fluid Capacity:
1.5 Liters (1.6 US Quarts)
Smg Fluid Capacity:
0.8 Liters (0.85 US Quarts)
📐 Dimensions
Exterior
Length:
4492 mm (176.8 in)
Width:
1752 mm (68.9 in)
Height:
1374 mm (54.1 in)
Wheelbase:
2760 mm (108.7 in)
Front Track:
1471 mm (57.9 in)
Rear Track:
1478 mm (58.2 in)
Interior
Seating Capacity:
4
Cargo
Trunk Volume:
370 Liters (13.1 cu ft)
Weights
Curb Weight:
1510 kg (3329 lbs) for manual, 1585 kg (3494 lbs) for SMG
Gross Vehicle Weight Rating:
1945 kg (4288 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 stars (Model Year specific variations may apply)
IIHS Side Impact:
Good (Model Year specific variations may apply)
Active Features
Stability Control:
DSC (Dynamic Stability Control), M Dynamic Mode (MDM)
Braking Assistance:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution)
Passive Features
Airbags:
Driver and front passenger airbags, front side-impact airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Optional Harman Kardon premium audio system, standard BMW Business CD player.
Navigation:
Optional MKIV Navigation System with CD-ROM maps.
Driver Assistance
Traction Control:
DSC (Dynamic Stability Control) system provides active stability management.
Cruise Control:
Standard electronic cruise control.
Connectivity
Bluetooth:
Optional Bluetooth interface for hands-free calling, depending on the specific year and options package.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Indicator (VSI) system, typically around 10,000-15,000 miles or annually. Refer to manual for exact conditions.
Spark Plug Replacement:
Every 60,000 miles (NGK BKR6EQUP spark plugs)
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Coolant Flush:
Every 30,000 miles or 2 years.
Brake Fluid Flush:
Every 2 years regardless of mileage.
Differential Fluid Change:
Every 60,000 miles (BMW Hypoid Gear Oil G3 SAE 75W-140)
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S
Brake Fluid:
DOT 4 LV (Low Viscosity) or DOT 4+ (e.g., Ate Typ 200)
Known Issues
Rod Bearings:
S54 engine is known for potential wear on connecting rod bearings, especially in early models or those not meticulously maintained. A common preventative replacement item.
Subframe Mounts:
Cracking or separation of the rear subframe mounting points due to chassis stress. Reinforcement kits are available.
Fuel Pump:
Can fail over time, leading to rough running or no-start conditions.
Smg Hydraulic Pump:
The SMG system's hydraulic pump can fail, leading to shifting issues or an inability to engage gears.
HVAC Blower Motor Resistor:
Can fail, causing the blower motor to only work at certain speeds or not at all.
📚 Vehicle History
Brand Heritage
Bmw Motorsport Division:
BMW M GmbH (formerly BMW Motorsport GmbH) has a long history of producing performance variants of BMW's road cars.
Model Evolution
Predecessor:
E36 M3 (1992-1999)
Successor:
F80 M3 (2014-2020)
Production
Production Years:
2000-2006
Production Locations:
Regensburg, Germany
Production Volume E46 M3:
Approx. 40,000 units globally
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list multiple times during its production run.
Motortrend Performance Car Of The Year:
Often considered a benchmark for performance and handling in its class.
Certifications
Epa Fuel Economy:
EPA estimates for the manual transmission: 17 MPG city / 24 MPG highway (subject to driving conditions and vehicle maintenance).
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