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Aprilia Atlantic Sprint 250 500 1999 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic Sprint Year: 1999 Codes Engine Code 250: M341M (250cc, Piaggio LEADER) Engine Code 500: M342M (460cc, Piaggio QUASAR) 👋 Introduction Market Position Segment: Premium maxi-scooter segment. Competitive Analysis Competitors 1999: Yamaha TMAX, Suzuki Burgman, Honda Silver Wing (though later models). Key Features Design Philosophy: Sporty handling combined with touring comfort and practicality. Engine Options: Availability of a 250cc and a larger 460cc (marketed as 500cc) engine variant. Body Style: Integrated bodywork, comfortable seating for rider and passenger, under-seat storage. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive service, repair, and maintenance for Aprilia Atlantic Sprint 250 and 500 models. Page Count Estimated Pages: 300+ Manual Type Type: Full Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, valve train, piston, crankshaft, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (EFI), starter system, charging system, ECU diagnostics. Transmission Drivetrain: Automatic CVT transmission, clutch, belt drive, final drive, gearbox. Brakes: Hydraulic brake system (front and rear discs), brake caliper service, master cylinder, brake lines, bleeding procedures. Suspension: Front telescopic forks, rear shock absorber(s), swingarm, suspension adjustment and service. Electrical System: Wiring diagrams, lighting system, horn, battery, fuses, relays, instrumentation, starting and charging circuits. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulation. Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications. Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable), gasket replacement. Chassis Bodywork: Frame, body panels, fairings, seat, handlebars, storage compartment, stands. Wheels Tires: Wheel specifications, tire types and sizes, mounting, balancing, valve stems. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, chain/belt adjustment, brake inspection. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation. Engine Repair: Complete engine disassembly, inspection, and reassembly. Transmission Repair: CVT unit overhaul, clutch assembly service, final drive servicing. Electrical Diagnostics: Wiring harness repair, component testing, electrical system troubleshooting. Brake System Service: Brake bleeding, caliper and master cylinder rebuild, pad replacement. Suspension Service: Fork seal replacement, shock absorber replacement, bearing service. Bodywork Repair: Fairing removal and installation, panel repair, cosmetic adjustments. Fuel System Cleaning: Injector cleaning, fuel pump replacement, fuel filter replacement. Technical Depth Depth: Expert-level; covers complete overhaul, advanced diagnostics, and component-level repair. 📊 Manual Specifications File Format File Type: PDF Print Quality Image Resolution: High-resolution for clear diagrams and text. Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine 250 Type: 4-stroke, 4-valve, SOHC, liquid-cooled, single-cylinder Displacement: 244.3 cc Bore X Stroke 250: 72 mm x 60 mm Power Output 250 Approx: Approx. 21.7 HP (16.2 kW) at 7500 rpm Torque Output 250 Approx: Approx. 22 Nm (16.2 lb-ft) at 6000 rpm Primary Engine 500 Type: 4-stroke, 4-valve, SOHC, liquid-cooled, single-cylinder Displacement: 460 cc Bore X Stroke 500: 92 mm x 69 mm Power Output 500 Approx: Approx. 34 HP (25.4 kW) at 6800 rpm Torque Output 500 Approx: Approx. 45 Nm (33.2 lb-ft) at 5500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) by Magneti Marelli Fuel Type: Unleaded gasoline, minimum 95 RON Lubrication System Type: Wet sump Cooling System Type: Liquid-cooled 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive: Belt drive to rear wheel Features Automatic Clutch: Yes, centrifugal clutch 📐 Dimensions Exterior Length Approx: 2140 mm Width Approx: 780 mm Height Approx: 1380 mm Weights Dry Weight 250 Approx: 180 kg Dry Weight 500 Approx: 187 kg Fuel Tank Capacity: 14 Liters (including 2L reserve) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (motorcycle specific, not typically rated like cars) Active Features Braking System: Dual hydraulic disc brakes (front), single hydraulic disc brake (rear). Lighting: Halogen headlight, LED tail light, turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital odometer, fuel gauge, clock, warning lights. Driver Assistance ABS: Not standard on 1999 models, check specific vehicle for optional ABS availability. Lighting Headlight Type: Halogen bulb 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for precise interval). Air Filter Cleaning: Every 5,000 km (or more frequently in dusty conditions). Spark Plug Replacement: Every 10,000 - 15,000 km (specific plug type and gap crucial). Cvt Belt Inspection: Every 10,000 km; replacement recommended around 20,000 km. Fluid Specifications Engine Oil: SAE 5W-40 Synthetic Motorcycle Oil, API SG or higher, JASO MA (check manual for exact spec). Coolant: Ethylene glycol based coolant with corrosion inhibitors, 50/50 mix with distilled water. Brake Fluid: DOT 4 Hydraulic Brake Fluid (refer to manual for specific DOT rating). Gear Oil: SAE 75W/90 or 80W/90 API GL-4 Gear Oil (for final drive). Known Issues Common Problems: Potential for water ingress in electrical connectors, regulator/rectifier failure, CVT belt wear, stator issues....
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Aprilia Atlantic Sprint 250 500 1999 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Atlantic Sprint
Year:
1999
Codes
Engine Code 250:
M341M (250cc, Piaggio LEADER)
Engine Code 500:
M342M (460cc, Piaggio QUASAR)
👋 Introduction
Market Position
Segment:
Premium maxi-scooter segment.
Competitive Analysis
Competitors 1999:
Yamaha TMAX, Suzuki Burgman, Honda Silver Wing (though later models).
Key Features
Design Philosophy:
Sporty handling combined with touring comfort and practicality.
Engine Options:
Availability of a 250cc and a larger 460cc (marketed as 500cc) engine variant.
Body Style:
Integrated bodywork, comfortable seating for rider and passenger, under-seat storage.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive service, repair, and maintenance for Aprilia Atlantic Sprint 250 and 500 models.
Page Count
Estimated Pages:
300+
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, valve train, piston, crankshaft, lubrication system, cooling system.
Engine Electrical:
Ignition system, fuel injection system (EFI), starter system, charging system, ECU diagnostics.
Transmission Drivetrain:
Automatic CVT transmission, clutch, belt drive, final drive, gearbox.
Brakes:
Hydraulic brake system (front and rear discs), brake caliper service, master cylinder, brake lines, bleeding procedures.
Suspension:
Front telescopic forks, rear shock absorber(s), swingarm, suspension adjustment and service.
Electrical System:
Wiring diagrams, lighting system, horn, battery, fuses, relays, instrumentation, starting and charging circuits.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injectors, fuel pressure regulation.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, coolant specifications.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), gasket replacement.
Chassis Bodywork:
Frame, body panels, fairings, seat, handlebars, storage compartment, stands.
Wheels Tires:
Wheel specifications, tire types and sizes, mounting, balancing, valve stems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain/belt adjustment, brake inspection.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation.
Engine Repair:
Complete engine disassembly, inspection, and reassembly.
Transmission Repair:
CVT unit overhaul, clutch assembly service, final drive servicing.
Electrical Diagnostics:
Wiring harness repair, component testing, electrical system troubleshooting.
Brake System Service:
Brake bleeding, caliper and master cylinder rebuild, pad replacement.
Suspension Service:
Fork seal replacement, shock absorber replacement, bearing service.
Bodywork Repair:
Fairing removal and installation, panel repair, cosmetic adjustments.
Fuel System Cleaning:
Injector cleaning, fuel pump replacement, fuel filter replacement.
Technical Depth
Depth:
Expert-level; covers complete overhaul, advanced diagnostics, and component-level repair.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Image Resolution:
High-resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine 250
Type:
4-stroke, 4-valve, SOHC, liquid-cooled, single-cylinder
Displacement:
244.3 cc
Bore X Stroke 250:
72 mm x 60 mm
Power Output 250 Approx:
Approx. 21.7 HP (16.2 kW) at 7500 rpm
Torque Output 250 Approx:
Approx. 22 Nm (16.2 lb-ft) at 6000 rpm
Primary Engine 500
Type:
4-stroke, 4-valve, SOHC, liquid-cooled, single-cylinder
Displacement:
460 cc
Bore X Stroke 500:
92 mm x 69 mm
Power Output 500 Approx:
Approx. 34 HP (25.4 kW) at 6800 rpm
Torque Output 500 Approx:
Approx. 45 Nm (33.2 lb-ft) at 5500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) by Magneti Marelli
Fuel Type:
Unleaded gasoline, minimum 95 RON
Lubrication System
Type:
Wet sump
Cooling System
Type:
Liquid-cooled
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive:
Belt drive to rear wheel
Features
Automatic Clutch:
Yes, centrifugal clutch
📐 Dimensions
Exterior
Length Approx:
2140 mm
Width Approx:
780 mm
Height Approx:
1380 mm
Weights
Dry Weight 250 Approx:
180 kg
Dry Weight 500 Approx:
187 kg
Fuel Tank Capacity:
14 Liters (including 2L reserve)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (motorcycle specific, not typically rated like cars)
Active Features
Braking System:
Dual hydraulic disc brakes (front), single hydraulic disc brake (rear).
Lighting:
Halogen headlight, LED tail light, turn signals.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, fuel gauge, clock, warning lights.
Driver Assistance
ABS:
Not standard on 1999 models, check specific vehicle for optional ABS availability.
Lighting
Headlight Type:
Halogen bulb
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for precise interval).
Air Filter Cleaning:
Every 5,000 km (or more frequently in dusty conditions).
Spark Plug Replacement:
Every 10,000 - 15,000 km (specific plug type and gap crucial).
Cvt Belt Inspection:
Every 10,000 km; replacement recommended around 20,000 km.
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic Motorcycle Oil, API SG or higher, JASO MA (check manual for exact spec).
Coolant:
Ethylene glycol based coolant with corrosion inhibitors, 50/50 mix with distilled water.
Brake Fluid:
DOT 4 Hydraulic Brake Fluid (refer to manual for specific DOT rating).
Gear Oil:
SAE 75W/90 or 80W/90 API GL-4 Gear Oil (for final drive).
Known Issues
Common Problems:
Potential for water ingress in electrical connectors, regulator/rectifier failure, CVT belt wear, stator issues.
Maintenance Importance:
Regular maintenance is critical for longevity, especially for the cooling and CVT systems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters.
Model Evolution
Introduction Year:
The Atlantic Sprint was introduced around the late 1990s/early 2000s, with this manual covering the 1999 variants.
Platform:
Built upon Piaggio's robust engine and chassis technology, shared with other Piaggio Group products.
Production
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Performance Reviews:
Praised for its comfortable ride and capable engines in contemporary reviews.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, typical for Piaggio-derived powertrains of the era.
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