1999 Chevrolet K1500 Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chevrolet Model: K1500 Year: 1999 Codes Platform Code: GMT800 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Competitors: Ford F-Series, Dodge Ram Key Features Product Highlight: Officially licensed, factory-derived repair information from RepairSurge. Accessibility: Instant download, accessible on PC, laptop, smartphone, tablet. Value Proposition: Cost savings through DIY repairs, saving on dealership labor costs. Licensing: Officially licensed, ensuring accuracy and completeness of information derived from OE sources. 📋 Manual Details Coverage Areas Coverage Scope: Full Service and Repair Page Count Estimated Pages: Extensive (Thousands of pages, typical for OE service manuals) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, repair, and overhaul procedures for all available engines. Drivetrain: Detailed information on manual and automatic transmissions, transfer cases, differentials, axles, and driveshafts. Suspension: Front and rear suspension systems, including components, alignment, and troubleshooting. Steering: Power steering system, steering column, and steering gear diagnostics and repair. Brakes: Hydraulic brake systems (front disc, rear drum/disc), ABS diagnostics, and component replacement. Electrical System: Comprehensive wiring diagrams, component testing, diagnostic procedures for all electrical systems. HVAC: Heating, ventilation, and air conditioning system diagnosis, repair, and refrigerant service. Body And Interior: Body panel repair, interior trim removal and installation, door mechanisms, glass replacement. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure diagnostics, and evaporative emission control (EVAP) system. Cooling System: Radiator, water pump, thermostat, cooling fans, and heater core service. Exhaust System: Exhaust manifold, catalytic converter, muffler, and pipe replacement and diagnostics. Ignition System: Spark plugs, ignition coils, distributor (if applicable), and ignition control module testing. Chassis Electrical: Headlights, taillights, interior lighting, power windows, locks, mirrors, and control modules. Instrumentation: Dashboard gauges, warning lights, and instrument cluster diagnostics. Safety Systems: Seat belts, airbag system diagnostics, and related components. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements, lubrication points. Diagnostics: Step-by-step diagnostic routines for common and complex issues, including DTC interpretation. Repair: Detailed overhaul and repair procedures for all major and minor vehicle components. Troubleshooting: Fault finding charts and symptom-based troubleshooting guides. Assembly Disassembly: Detailed instructions for disassembling and reassembling all major components. Torque Specifications: Precise torque values for critical fasteners across all systems. Special Tools: Identification and usage instructions for any specialized tools required for specific repairs. Recalibration: Procedures for recalibrating sensors and modules after component replacement (e.g., ABS sensors). Technical Depth Depth: OE-level technical information, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Interactivity: Hyperlinked sections for easy navigation (typical for RepairSurge products). Print Quality Resolution: High-resolution, suitable for digital viewing and printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: 4.3L V6 Vortec (L35), 5.0L V8 Vortec (L30), 5.7L V8 Vortec (L31), 7.4L V8 Vortec (L29) Performance Horsepower Range: Approx. 195 hp (4.3L) to 295 hp (7.4L) Torque Range: Approx. 260 lb-ft (4.3L) to 440 lb-ft (7.4L) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) Engine Management ECU: PCM (Powertrain Control Module) with OBD-II diagnostics Diagnostic Ports: Under-dash OBD-II diagnostic connector. 🔧 Transmission Standard Manual Transmission: NV3500 5-speed manual transmission often standard on V6 models. Optional Automatic Transmission: 4L60E 4-speed automatic (RWD), 4L65E 4-speed automatic (4WD) on smaller V8s; 4L80E 4-speed automatic on larger V8s. Features Transfer Case: New Process Gear (NP) 236/241C (Electronic/Manual Shift Transfer Case) for 4WD models. 📐 Dimensions Exterior Body Styles: Regular Cab, Extended Cab, Crew Cab Wheelbase Options: 118.0 in (Regular Cab), 133.0 in (Extended Cab), 144.0 in (Crew Cab) Bed Styles: Short Bed (6.5 ft), Long Bed (8 ft) Weights Curb Weight Range: Approx. 4,200 - 5,500 lbs depending on configuration. Towing Capacity Range: Up to 7,700 lbs (with appropriate equipment and engine). 🛡️ Safety Features Ratings NHTSA Frontal Impact: Not comprehensively rated by modern NHTSA standards for this era; general safety features were present. Active Features ABS: Standard Anti-lock Braking System (ABS) on rear wheels, optional on front/rear. Passive Features Airbags: Driver-side airbag standard, passenger airbag optional on some configurations. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette or CD player. Optional premium sound systems available. Driver Assistance Cruise Control: Standard cruise control on most trims. Connectivity OBD Standard: OBD-II compliant for emissions and diagnostics. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (consult manual for specific recommendations). Transmission Fluid Change: Recommended every 30,000-100,000 miles depending on transmission type and usage (manual is critical here). Fluid Specifications Engine Oil: API Certified SAE 5W-30 or 10W-30 (check owner's manual for specific engine/climate suitability). For Vortec V8s, synthetic 5W-30 is often recommended for best performance and longevity. Coolant: Dex-Cool (orange)...
PCM (Powertrain Control Module) with OBD-II diagnostics
Diagnostic Ports:
Under-dash OBD-II diagnostic connector.
🔧 Transmission
Standard
Manual Transmission:
NV3500 5-speed manual transmission often standard on V6 models.
Optional
Automatic Transmission:
4L60E 4-speed automatic (RWD), 4L65E 4-speed automatic (4WD) on smaller V8s; 4L80E 4-speed automatic on larger V8s.
Features
Transfer Case:
New Process Gear (NP) 236/241C (Electronic/Manual Shift Transfer Case) for 4WD models.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Extended Cab, Crew Cab
Wheelbase Options:
118.0 in (Regular Cab), 133.0 in (Extended Cab), 144.0 in (Crew Cab)
Bed Styles:
Short Bed (6.5 ft), Long Bed (8 ft)
Weights
Curb Weight Range:
Approx. 4,200 - 5,500 lbs depending on configuration.
Towing Capacity Range:
Up to 7,700 lbs (with appropriate equipment and engine).
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
Not comprehensively rated by modern NHTSA standards for this era; general safety features were present.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on rear wheels, optional on front/rear.
Passive Features
Airbags:
Driver-side airbag standard, passenger airbag optional on some configurations.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette or CD player. Optional premium sound systems available.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
OBD Standard:
OBD-II compliant for emissions and diagnostics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles or 3-6 months, depending on oil type and driving conditions (consult manual for specific recommendations).
Transmission Fluid Change:
Recommended every 30,000-100,000 miles depending on transmission type and usage (manual is critical here).
Fluid Specifications
Engine Oil:
API Certified SAE 5W-30 or 10W-30 (check owner's manual for specific engine/climate suitability). For Vortec V8s, synthetic 5W-30 is often recommended for best performance and longevity.
Coolant:
Dex-Cool (orange) biodegradable coolant (GM specification 1825M) for aluminum engines. Conventional green ethylene glycol coolant for older V8s or specific applications. Check for mixture compatibility.
Transmission Fluid:
Dexron III (or equivalent) for 4L60E/4L80E. Manual transmission fluid varies by type (e.g., GL-4 for NV3500).
Brake Fluid:
DOT 3 brake fluid.
Power Steering Fluid:
GM Power Steering Fluid or Dexron III ATF.
Known Issues
Intake Manifold Gaskets:
Leaking intake manifold gaskets (especially on 5.0L and 5.7L Vortec engines) can cause coolant and vacuum leaks.
Heater Core:
Heater core failures leading to coolant leaks into the cabin.
Window Regulators:
Common failures of power window regulators, particularly in extended cab models.
Fuel Pump:
Early failures of the in-tank fuel pump assembly.
📚 Vehicle History
Brand Heritage
Legacy:
Continuation of Chevrolet's long-standing tradition in the pickup truck market.
Model Evolution
Generation:
This 1999 model marks the introduction of the GMT800 platform, a significant redesign from the previous C/K generation.
Production
Assembly Locations:
Fort Wayne, Indiana; Oshawa, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Popularity:
Consistently one of the best-selling full-size pickup trucks in North America during its production run.
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