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    1999-XJ-Cherokee Workshop Service Repair Manual

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    🏷️ Basic Information Identification Make: Jeep Model: Cherokee Model Code: XJ Year: 1999 👋 Introduction Market Position Market Segment: Compact SUV, off-road capable, utility-focused Competitive Analysis Competitors 1999: • Toyota RAV4 • Honda CR-V • Ford Explorer • Chevrolet Blazer • Nissan Pathfinder Key Features Platform Heritage: Renowned for its robust unibody construction, inherited from the Jeep Wagoneer, offering a good balance of on-road manners and off-road capability. Off Road Legend: The XJ Cherokee is highly regarded for its off-road prowess, thanks to its solid front axle (on many models), Selec-Trac or Command-Trac 4WD systems, and compact dimensions. Durability Reputation: Known for its ruggedness and reliability, making it a popular choice for off-road enthusiasts and long-term owners. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Specific Areas Listed: • Introduction • Lubrication and Maintenance • Suspension • Differential and Driveline • Brakes • Clutch • Cooling System • Battery • Starting System • Charging System Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive workshop manuals) Manual Type Type: Factory Authorized Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF, common for this era's reproduced manuals) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, diagnosis, specifications Engine Fuel System: Fuel injection system, fuel pump, injectors, fuel pressure regulator, diagnosis Engine Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition control module, diagnosis Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, fan, diagnosis Engine Lubrication System: Oil pump, oil pan, oil filter, oil cooler (if equipped), oil pressure diagnosis Transmission Manual: Clutch system (including hydraulic), manual transmission overhaul, diagnosis, fluid specifications Transmission Automatic: Automatic transmission overhaul, diagnosis, shift control, fluid specifications Driveline Axles: Front and rear differentials, axle shafts, U-joints, CV joints, diagnosis, fluid specifications Driveline Transfer Case: Transfer case operation, overhaul, diagnosis, fluid specifications Suspension Front: Coil springs, shock absorbers, control arms, ball joints, steering linkage, alignment specifications Steering: Power steering system, steering gear, pump, hoses, diagnosis, steering wheel removal Brakes System: Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (if equipped), brake fluid specifications, bleeding procedures, diagnosis Electrical Battery: Battery testing, charging, replacement, specifications Electrical Starting System: Starter motor, starter solenoid, ignition switch, diagnosis Electrical Charging System: Alternator, voltage regulator, wiring, diagnosis Electrical Lighting: Headlights, taillights, interior lights, wiring diagrams Electrical Instruments Gauges: Dashboard instruments, gauges, warning lights, diagnosis Electrical Body Controls: Power windows, power door locks, mirrors, wipers, horn, cruise control, diagnosis Electrical Audio System: Radio, speakers, antenna, wiring HVAC System: Heating, ventilation, and air conditioning system diagnosis, components, refrigerant specifications Body Interior: Seat removal, trim panel removal, interior components Body Exterior: Door panels, hood, tailgate, bumpers, glass, seals, body panel removal and installation Suspension Rear Suspension Rear: Leaf springs, shock absorbers, control arms, alignment specifications Procedures Included Maintenance: Regular maintenance procedures, fluid checks and changes, filter replacements, lubrication points Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs) (if OBD-II applicable), symptom-based troubleshooting Repair: Component removal, installation, overhaul, and adjustment procedures for all major systems Assembly Disassembly: Step-by-step instructions for dismantling and reassembling vehicle components Specifications Torque: Critical torque specifications for fasteners across all systems Wiring Diagrams: Comprehensive electrical schematics for various vehicle systems Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics) Diagnostic Capability: Detailed diagnostic procedures, including symptom analysis and component testing Rebuild Procedures: Detailed overhaul instructions for engines, transmissions, differentials, and other major components 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - optimized for searchability and readability Print Quality Reproduction Quality: High-resolution scans of original factory documentation, ensuring clarity of text and diagrams Binding Type Digital Binding: N/A (Digital format) Paper Type Digital Paper Type: N/A (Digital format) Searchability Text Searchability: Searchable text for quick access to specific information within the PDF Navigability Internal Navigation: Hyperlinked table of contents and index for easy navigation ⚙️ Engine Specifications Primary Engine Engine Code Common: 4.0L Inline-6 OHV (242 cu in) Engine Description: AMC 242 'Go Devil' Inline-6 Performance Horsepower 1999 4.0L: 190 hp @ 4600 rpm Torque 1999 4.0L: 225 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Variants Optional Engine 2.5L: 2.5L (150 cu in) AMC 150 Inline-4 OHV (less common in later XJ models, but may be covered) Horsepower 1999 2.5L: 114 hp @ 4700 rpm (estimated for 1999 model, if applicable) Torque 1999 2.5L: 145 lb-ft @ 2400 rpm (estimated for 1999 model, if applicable) 🔧 Transmission Standard Transmission Standard On 4.0L: 42RE 4-speed Automatic Standard On 2.5L: AX-5 5-speed Manual (likely) Optional Transmission Optional On 4.0L: NV3550 5-speed Manual (less common, but possible) Optional On 2.5L: 30RH 3-speed Automatic (likely) Features 4Wd Systems: • Selec-Trac (full-time 4WD) • Command-Trac (part-time 4WD) Fluid Specifications Automatic Atf...
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    🏷️ Basic Information
    Identification
    Make:
    Jeep
    Model:
    Cherokee
    Model Code:
    XJ
    Year:
    1999
    👋 Introduction
    Market Position
    Market Segment:
    Compact SUV, off-road capable, utility-focused
    Competitive Analysis
    Competitors 1999:
    • Toyota RAV4
    • Honda CR-V
    • Ford Explorer
    • Chevrolet Blazer
    • Nissan Pathfinder
    Key Features
    Platform Heritage:
    Renowned for its robust unibody construction, inherited from the Jeep Wagoneer, offering a good balance of on-road manners and off-road capability.
    Off Road Legend:
    The XJ Cherokee is highly regarded for its off-road prowess, thanks to its solid front axle (on many models), Selec-Trac or Command-Trac 4WD systems, and compact dimensions.
    Durability Reputation:
    Known for its ruggedness and reliability, making it a popular choice for off-road enthusiasts and long-term owners.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Workshop Service and Repair
    Specific Areas Listed:
    • Introduction
    • Lubrication and Maintenance
    • Suspension
    • Differential and Driveline
    • Brakes
    • Clutch
    • Cooling System
    • Battery
    • Starting System
    • Charging System
    Page Count
    Estimated Page Count:
    Likely over 1000 pages (typical for comprehensive workshop manuals)
    Manual Type
    Type:
    Factory Authorized Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Digital (likely PDF, common for this era's reproduced manuals)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, disassembly, overhaul, diagnosis, specifications
    Engine Fuel System:
    Fuel injection system, fuel pump, injectors, fuel pressure regulator, diagnosis
    Engine Ignition System:
    Ignition coil, spark plugs, distributor (if applicable), ignition control module, diagnosis
    Engine Cooling System:
    Radiator, water pump, thermostat, coolant hoses, fan, diagnosis
    Engine Lubrication System:
    Oil pump, oil pan, oil filter, oil cooler (if equipped), oil pressure diagnosis
    Transmission Manual:
    Clutch system (including hydraulic), manual transmission overhaul, diagnosis, fluid specifications
    Transmission Automatic:
    Automatic transmission overhaul, diagnosis, shift control, fluid specifications
    Driveline Axles:
    Front and rear differentials, axle shafts, U-joints, CV joints, diagnosis, fluid specifications
    Driveline Transfer Case:
    Transfer case operation, overhaul, diagnosis, fluid specifications
    Suspension Front:
    Coil springs, shock absorbers, control arms, ball joints, steering linkage, alignment specifications
    Steering:
    Power steering system, steering gear, pump, hoses, diagnosis, steering wheel removal
    Brakes System:
    Front and rear brake systems (disc/drum), brake calipers, master cylinder, brake booster, ABS (if equipped), brake fluid specifications, bleeding procedures, diagnosis
    Electrical Battery:
    Battery testing, charging, replacement, specifications
    Electrical Starting System:
    Starter motor, starter solenoid, ignition switch, diagnosis
    Electrical Charging System:
    Alternator, voltage regulator, wiring, diagnosis
    Electrical Lighting:
    Headlights, taillights, interior lights, wiring diagrams
    Electrical Instruments Gauges:
    Dashboard instruments, gauges, warning lights, diagnosis
    Electrical Body Controls:
    Power windows, power door locks, mirrors, wipers, horn, cruise control, diagnosis
    Electrical Audio System:
    Radio, speakers, antenna, wiring
    HVAC System:
    Heating, ventilation, and air conditioning system diagnosis, components, refrigerant specifications
    Body Interior:
    Seat removal, trim panel removal, interior components
    Body Exterior:
    Door panels, hood, tailgate, bumpers, glass, seals, body panel removal and installation
    Suspension Rear
    Suspension Rear:
    Leaf springs, shock absorbers, control arms, alignment specifications
    Procedures Included
    Maintenance:
    Regular maintenance procedures, fluid checks and changes, filter replacements, lubrication points
    Diagnostics:
    Troubleshooting guides, diagnostic trouble codes (DTCs) (if OBD-II applicable), symptom-based troubleshooting
    Repair:
    Component removal, installation, overhaul, and adjustment procedures for all major systems
    Assembly Disassembly:
    Step-by-step instructions for dismantling and reassembling vehicle components
    Specifications Torque:
    Critical torque specifications for fasteners across all systems
    Wiring Diagrams:
    Comprehensive electrical schematics for various vehicle systems
    Technical Depth
    Depth:
    Comprehensive (from basic maintenance to full engine/transmission rebuilds and advanced diagnostics)
    Diagnostic Capability:
    Detailed diagnostic procedures, including symptom analysis and component testing
    Rebuild Procedures:
    Detailed overhaul instructions for engines, transmissions, differentials, and other major components
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF (Portable Document Format) - optimized for searchability and readability
    Print Quality
    Reproduction Quality:
    High-resolution scans of original factory documentation, ensuring clarity of text and diagrams
    Binding Type
    Digital Binding:
    N/A (Digital format)
    Paper Type
    Digital Paper Type:
    N/A (Digital format)
    Searchability
    Text Searchability:
    Searchable text for quick access to specific information within the PDF
    Navigability
    Internal Navigation:
    Hyperlinked table of contents and index for easy navigation
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code Common:
    4.0L Inline-6 OHV (242 cu in)
    Engine Description:
    AMC 242 'Go Devil' Inline-6
    Performance
    Horsepower 1999 4.0L:
    190 hp @ 4600 rpm
    Torque 1999 4.0L:
    225 lb-ft @ 3000 rpm
    Fuel System
    Fuel Delivery:
    Sequential Multi-Port Fuel Injection (MPI)
    Fuel Type:
    Unleaded gasoline
    Engine Variants
    Optional Engine 2.5L:
    2.5L (150 cu in) AMC 150 Inline-4 OHV (less common in later XJ models, but may be covered)
    Horsepower 1999 2.5L:
    114 hp @ 4700 rpm (estimated for 1999 model, if applicable)
    Torque 1999 2.5L:
    145 lb-ft @ 2400 rpm (estimated for 1999 model, if applicable)
    🔧 Transmission
    Standard Transmission
    Standard On 4.0L:
    42RE 4-speed Automatic
    Standard On 2.5L:
    AX-5 5-speed Manual (likely)
    Optional Transmission
    Optional On 4.0L:
    NV3550 5-speed Manual (less common, but possible)
    Optional On 2.5L:
    30RH 3-speed Automatic (likely)
    Features
    4Wd Systems:
    • Selec-Trac (full-time 4WD)
    • Command-Trac (part-time 4WD)
    Fluid Specifications Automatic
    Atf Type:
    ATF+3 (Chrysler Mopar)
    Fluid Specifications Manual
    Manual Trans Fluid Type:
    API GL-5, SAE 75W-90 Gear Oil (or specified by manufacturer)
    📐 Dimensions
    Exterior
    Wheelbase:
    103.4 inches (2626 mm)
    Length:
    166.5 inches (4229 mm)
    Width:
    70.2 inches (1783 mm)
    Height:
    64.1 inches (1628 mm)
    Weights
    Curb Weight Approx:
    3400 - 3700 lbs (depending on configuration)
    Gross Vehicle Weight Rating Gvw:
    Approx. 5000 - 5300 lbs
    Towing Capacity:
    Up to 5000 lbs (with proper equipment and engine)
    Payload Capacity:
    Approx. 1200 - 1500 lbs
    Fuel Capacity:
    18.2 gallons (69 L)
    🛡️ Safety Features
    Ratings
    NHTSA Front Driver Side Impact:
    Not Rated or Poor (common for vehicles of this era)
    NHTSA Front Passenger Side Impact:
    Not Rated or Poor (common for vehicles of this era)
    IIHS Ratings:
    Likely Poor in frontal offset tests due to design and lack of advanced safety features common today.
    Active Features
    ABS:
    Optional on some models, standard on others
    Passive Features
    Airbags:
    Driver and Passenger Airbags (standard for 1999 model year)
    Seatbelts:
    Front and rear seatbelts
    💡 Technology Features
    Infotainment
    Audio System:
    Factory AM/FM radio with cassette player, optional CD player, and speaker configurations (4-6 speakers common).
    Driver Assistance
    Cruise Control:
    Available as an option or standard on higher trims.
    ABS:
    Available as an option on some models, offering anti-lock braking for improved control during emergency stops.
    Connectivity
    OBD Ii:
    OBD-II compliant for emissions diagnostics (starting in 1996), allowing for scan tool integration.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Every 3,000 to 5,000 miles or 3 to 6 months, depending on driving conditions and oil used.
    Air Filter Replacement:
    Every 12,000 to 15,000 miles or 12 months, inspect more frequently.
    Spark Plug Replacement:
    Every 30,000 to 60,000 miles (depending on plug type, e.g., copper vs. platinum/iridium).
    Transmission Fluid Change Automatic:
    Every 30,000 to 50,000 miles, or based on severity of use.
    Differential Fluid Change:
    Every 30,000 to 50,000 miles, especially for off-road use.
    Fluid Specifications
    Engine Oil Type:
    10W-30 API SG or SH (refer to manual for specific viscosity and API rating for optimal performance)
    Engine Oil Capacity:
    5 quarts (4.7 L) with filter for 4.0L engine
    Coolant Type:
    Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (Mopar Antifreeze/Coolant)
    Coolant Capacity:
    Approx. 11.2 quarts (10.6 L) for 4.0L engine
    Brake Fluid Type:
    DOT 3 Brake Fluid
    Known Issues
    Common Issues 4.0L Engine:
    • Cracked cylinder heads (especially earlier models, though 1999 is generally improved)
    • Head gasket leaks
    • Oil leaks (valve cover, oil pan gaskets)
    • Worn engine mounts
    Common Issues Transmission:
    • Automatic transmission (42RE) downshift clunk
    • Torque converter shudder
    • Manual transmission synchro wear (less common)
    Common Issues Electrical:
    • Worn neutral safety switch
    • Faulty ignition coil
    • Tire pressure monitoring system (if equipped, less common for '99)
    Common Issues Suspension Steering:
    • Worn ball joints
    • Worn tie rod ends
    • Leaking power steering pump or hoses
    • Loose steering box
    Common Issues Body:
    • Rust (frame rails, rocker panels, wheel wells)
    • Leaking rear main seal
    • Worn door seals
    📚 Vehicle History
    Brand Heritage
    Jeep Legacy:
    Jeep, a brand with a storied military heritage, is synonymous with off-road capability and durability.
    Model Evolution
    Xj Generation:
    The XJ Cherokee, introduced in 1984, was a revolutionary vehicle, being one of the first compact SUVs and pioneering unibody construction in its class.
    1999 Model Year Updates:
    1999 saw minor updates, including revised interior trim and potential enhancements to the powertrain and safety features. The 4.0L inline-six remained the dominant engine.
    Production
    Production Years Xj:
    1984-2001 (North America)
    Manufacturing Plant:
    Toledo, Ohio, USA
    🏆 Awards & Recognition
    Recognitions
    4X4 Of The Year Awards:
    The XJ Cherokee has received numerous accolades over its production run for its off-road capabilities from various automotive publications.
    Ratings
    Long Term Reliability Ratings:
    Consistently ranked highly by owners for durability and longevity, especially the 4.0L engine.
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