Mitsubishi Lancer Evo 6 1999 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VI Year: 1999 Codes Chassis Code: CP9A 👋 Introduction Market Position Positioning: Iconic rally-bred homologation special, performance icon Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Focus RS, Peugeot 206 WRC Key Features Performance Focus: Emphasis on all-wheel drive, turbocharged performance, and handling Rally Heritage: Direct lineage from WRC competition, designed for extreme driving conditions Manual Benefit: Enables owners and enthusiasts to maintain and repair this high-performance vehicle accurately 📋 Manual Details Coverage Areas Language: English Manual Type: Factory Service Repair Manual Scope: Comprehensive vehicle repair and maintenance Page Count Estimated Page Count: Over 800 pages (estimated for a complete factory manual) Format Format Type: Digital (likely PDF) Print Quality: High-resolution diagrams and clear text Searchability: Searchable text for efficient information retrieval 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, timing, lubrication, cooling Engine Management: ECU, fuel injection, ignition system, emissions control, sensors, actuators Transmission Drivetrain: Manual transmission (5-speed), clutch, differentials, driveshafts, AWD system (AYC) Suspension Steering: Front and rear suspension, power steering system, steering column Brakes: Brake system components, hydraulic lines, ABS, parking brake Electrical: Wiring diagrams, battery, alternator, starter, lighting, accessories, diagnostics Body Exterior: Body panels, doors, windows, exterior trim, bumpers, spoilers Body Interior: Interior trim, seats, dashboard, HVAC system, controls Chassis Frame: Chassis construction, frame integrity, collision repair guidelines Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) lookup Repair: Component-level repair and replacement procedures Overhaul: Detailed engine and transmission overhaul procedures Installation: Component installation and adjustment procedures Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth Level: Expert-level, covering complex diagnostics and complete rebuilds Diagnostic Capabilities: In-depth diagnostics for engine, transmission, ABS, and AYC systems Schematics Quality: Detailed electrical schematics and hydraulic diagrams 📊 Manual Specifications File Format File Type: PDF Compatibility: Viewable on all modern computers and mobile devices Print Quality Image Resolution: High resolution for clarity of diagrams and illustrations Binding Type Binding: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T (DOHC, 16-valve, Inline-4) Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Performance Horsepower Ps: 280 PS (276 bhp) @ 6500 rpm (JDM spec, often higher in unofficial tunes) Torque Nm: 330 Nm (243 lb-ft) @ 3000 rpm (JDM spec) Redline Rpm: 7500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin-scroll turbocharger Turbocharger: Mitsubishi TD05HR-16G6-10.5T Intercooler: Air-to-air front-mounted intercooler Fluid Specifications Engine Oil Type: API SG or SH, SAE 10W-30 or 10W-40 (synthetic recommended) Fluid Capacities Engine Oil Capacity Liters: 4.5 liters (with filter change) Coolant Capacity Liters: 7.5 liters 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag W5M51) Optional Optional Transmission: N/A (Manual only for Evo VI) Features AWD System: S-AWC (Super All Wheel Control) with AYC (Active Yaw Control) Differentials: Front helical LSD, Rear Active Yaw Control (AYC) differential Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (or specific Mitsubishi recommended fluid) Rear Differential Fluid Type: API GL-5, SAE 80W-90 (for AYC rear diff) Fluid Capacities Manual Transmission Fluid Capacity Liters: 2.1 liters Transfer Case Fluid Capacity Liters: 0.5 liters Rear Differential Fluid Capacity Liters: 0.7 liters 📐 Dimensions Exterior Length Mm: 4350 mm Width Mm: 1770 mm Height Mm: 1415 mm Wheelbase Mm: 2600 mm Track Width Front Mm: 1510 mm Track Width Rear Mm: 1505 mm Weights Curb Weight Kg: 1400 kg Gross Vehicle Weight Kg: 1700 kg Wheels Tires Wheel Size Standard: 17 x 7.5 inches Tire Size Standard: 215/40ZR17 Bolt Pattern: 5x114.3 🛡️ Safety Features Ratings Adas Safety Features: ABS (Anti-lock Braking System), limited driver aids due to performance focus Active Features Active Safety: AYC (Active Yaw Control) for enhanced cornering stability, ACD (Active Center Differential) Passive Features Passive Safety: Front airbags, reinforced chassis, sporty bucket seats with enhanced bolstering Crash Test Info Crash Testing: Limited public crash data available due to homologation nature, but designed to FIA standards for rally use 💡 Technology Features Infotainment Infotainment System: Basic factory stereo system, often upgraded by owners Driver Assistance Driver Aids: ABS, AYC (Active Yaw Control), ACD (Active Center Differential) Connectivity Connectivity Features: N/A (no integrated Bluetooth or USB in this era) Gauge Cluster Instrumentation: Performance-oriented gauge cluster with boost gauge, oil pressure, and oil temperature 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 km or 6 months (whichever comes first), synthetic oil recommended Air Filter Replacement: Every 15,000 - 20,000 km or annually Spark Plug Replacement: Every 40,000 - 60,000 km (platinum or iridium recommended) Timing Belt Replacement: Every 90,000 - 100,000 km or 5-6 years (critical item) Fluid Specifications Brake Fluid Type: DOT 4 (high-performance synthetic) Power Steering Fluid Type: ATF Dexron III...