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1999 Yamaha MountAIN MAX 600 / 700 Snowmobile Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: Mountain Max Model Variants: 600, 700 Year: 1999 Codes Product Id: YMM99 👋 Introduction Market Position Segment: Performance Trail and Mountain Snowmobile Competitive Analysis Competitors: Ski-Doo Summit, Polaris RMK, Arctic Cat Mountain Cat Key Features Vehicle Focus: Designed for challenging mountain terrain, offering excellent power-to-weight ratio and agile handling. 📋 Manual Details Coverage Areas Manual Type: Service Manual Language: English Format: PDF Download Page Count Estimated Page Count: Approx. 300-400 pages (typical for this era and model complexity) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Drivetrain, Transmission (CVT), Drive/Driven Clutch Systems Chassis And Suspension: Front Suspension (AWS - Anti-Wide Steering), Rear Suspension (ProAction Plus), Steering System, Brakes (Hydraulic Disc), Tracks and Skis Electrical And Ignition: Ignition System (CDI), Lighting System, Gauges and Instruments, Battery, Starter System, Wiring Diagrams Procedures Included Maintenance: Regular Service Intervals, Lubrication, Adjustments, Inspections Repair: Component Disassembly, Reassembly, Overhaul, Replacement Troubleshooting: Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Common Issues and Solutions Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and drivetrain rebuilds) 📊 Manual Specifications File Format Digital Format: Searchable PDF Print Quality Image Resolution: High-resolution scans of original factory manual pages for clarity. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 600: Yamaha 2-stroke, 2-cylinder, Reed Valve, Liquid-Cooled Engine Type 700: Yamaha 2-stroke, 2-cylinder, Reed Valve, Liquid-Cooled Bore Stroke 600: 73.0 mm x 73.0 mm Bore Stroke 700: 82.0 mm x 66.2 mm Displacement 600: 597 cc Displacement 700: 698 cc Performance Horsepower 600: Approx. 115-120 HP (estimated) Horsepower 700: Approx. 130-135 HP (estimated) Fuel System Carburetion: Dual Mikuni VM34SS (likely for 600), Dual Mikuni VM36SS (likely for 700) Carburetors Fuel Type: Unleaded gasoline (91 octane or higher recommended) Oil Injection: Yamaha Autolube (Separate Oil Tank) 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) Drive Clutch: Yamaha Max-Flo Drive Clutch Driven Clutch: Yamaha DD Driven Clutch Features Gear Reduction: Forward, Neutral, Reverse (usually via a chaincase) 📐 Dimensions Exterior Track Width: Standard mountain track width for optimal flotation (e.g., 15 inches) Track Length: Extended mountain track length for deep snow (e.g., 136 inches, possibly longer options) Ski Stance: Adjustable or specific stance for mountain handling Weights Dry Weight 600: Approx. 470 lbs (estimated) Dry Weight 700: Approx. 490 lbs (estimated) 🛡️ Safety Features Active Features Braking System: Hydraulic Disc Brake with ventilated rotor Throttle Safety: Thumb throttle with safety lockout mechanism Passive Features Kill Switch: Handlebar-mounted engine kill switch with lanyard Lighting: Headlight, Taillight, Brakelight 💡 Technology Features Infotainment Gauge Cluster: Analog speedometer, tachometer, engine temperature gauge, fuel gauge, and indicator lights. Driver Assistance Throttle Control: Ergonomic thumb throttle for precise power delivery. Connectivity Data Ports: N/A (No digital diagnostic ports common on this era of snowmobile). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on mileage or operating hours; typically annual or after significant use. Spark Plug Replacement: Recommended every 1000-1500 miles or annually. Track Tension Adjustment: Check and adjust track tension regularly as per manual specifications. Fluid Specifications Engine Oil Type: Yamaha 2-Stroke Snowmobile Oil or equivalent API TC-W3 certified oil. Coolant Type: Ethylene Glycol based antifreeze (50/50 mix with distilled water) for -34°C (-30°F) protection. Chaincase Oil Type: Yamalube Gear Oil (GL-4 SAE 80W-90) or equivalent. Known Issues Carburetor Icing: Potential for carburetor icing in specific cold/humid conditions; manual may offer solutions. Clutch Maintenance: Regular cleaning and inspection of drive and driven clutches for wear and proper function are crucial for CVT longevity. Suspension Bushings: Wear of suspension bushings and ball joints over time; requires periodic inspection and replacement. 📚 Vehicle History Brand Heritage Heritage Focus: Yamaha's long-standing reputation for reliable and powerful snowmobile engines and chassis. Model Evolution Mountain Max Lineage: Continuation of Yamaha's performance-oriented mountain snowmobile line, building on previous generations with enhanced power and suspension. Production Manufacturing Location: Likely manufactured in Japan or North America by Yamaha Motor Corporation. 🏆 Awards & Recognition Recognitions Industry Awards: Likely received positive reviews and accolades from snowmobile publications of the era for its performance and mountain capability.
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1999 Yamaha MountAIN MAX 600 / 700 Snowmobile Service Manual1999 Yamaha MountAIN MAX 600 / 700 Snowmobile Service Manual1999 Yamaha MountAIN MAX 600 / 700 Snowmobile Service Manual1999 Yamaha MountAIN MAX 600 / 700 Snowmobile Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Mountain Max
Model Variants:
600, 700
Year:
1999
Codes
Product Id:
YMM99
👋 Introduction
Market Position
Segment:
Performance Trail and Mountain Snowmobile
Competitive Analysis
Competitors:
Ski-Doo Summit, Polaris RMK, Arctic Cat Mountain Cat
Key Features
Vehicle Focus:
Designed for challenging mountain terrain, offering excellent power-to-weight ratio and agile handling.
📋 Manual Details
Coverage Areas
Manual Type:
Service Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Approx. 300-400 pages (typical for this era and model complexity)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Drivetrain, Transmission (CVT), Drive/Driven Clutch Systems
Chassis And Suspension:
Front Suspension (AWS - Anti-Wide Steering), Rear Suspension (ProAction Plus), Steering System, Brakes (Hydraulic Disc), Tracks and Skis
Electrical And Ignition:
Ignition System (CDI), Lighting System, Gauges and Instruments, Battery, Starter System, Wiring Diagrams
Procedures Included
Maintenance:
Regular Service Intervals, Lubrication, Adjustments, Inspections
Repair:
Component Disassembly, Reassembly, Overhaul, Replacement
Troubleshooting:
Diagnostic Procedures, Symptom-Based Troubleshooting Charts, Common Issues and Solutions
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and drivetrain rebuilds)
📊 Manual Specifications
File Format
Digital Format:
Searchable PDF
Print Quality
Image Resolution:
High-resolution scans of original factory manual pages for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 600:
Yamaha 2-stroke, 2-cylinder, Reed Valve, Liquid-Cooled
Engine Type 700:
Yamaha 2-stroke, 2-cylinder, Reed Valve, Liquid-Cooled
Bore Stroke 600:
73.0 mm x 73.0 mm
Bore Stroke 700:
82.0 mm x 66.2 mm
Displacement 600:
597 cc
Displacement 700:
698 cc
Performance
Horsepower 600:
Approx. 115-120 HP (estimated)
Horsepower 700:
Approx. 130-135 HP (estimated)
Fuel System
Carburetion:
Dual Mikuni VM34SS (likely for 600), Dual Mikuni VM36SS (likely for 700) Carburetors
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Oil Injection:
Yamaha Autolube (Separate Oil Tank)
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission)
Drive Clutch:
Yamaha Max-Flo Drive Clutch
Driven Clutch:
Yamaha DD Driven Clutch
Features
Gear Reduction:
Forward, Neutral, Reverse (usually via a chaincase)
📐 Dimensions
Exterior
Track Width:
Standard mountain track width for optimal flotation (e.g., 15 inches)
Track Length:
Extended mountain track length for deep snow (e.g., 136 inches, possibly longer options)
Ski Stance:
Adjustable or specific stance for mountain handling
Weights
Dry Weight 600:
Approx. 470 lbs (estimated)
Dry Weight 700:
Approx. 490 lbs (estimated)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic Disc Brake with ventilated rotor
Throttle Safety:
Thumb throttle with safety lockout mechanism
Passive Features
Kill Switch:
Handlebar-mounted engine kill switch with lanyard
Lighting:
Headlight, Taillight, Brakelight
💡 Technology Features
Infotainment
Gauge Cluster:
Analog speedometer, tachometer, engine temperature gauge, fuel gauge, and indicator lights.
Driver Assistance
Throttle Control:
Ergonomic thumb throttle for precise power delivery.
Connectivity
Data Ports:
N/A (No digital diagnostic ports common on this era of snowmobile).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals based on mileage or operating hours; typically annual or after significant use.
Spark Plug Replacement:
Recommended every 1000-1500 miles or annually.
Track Tension Adjustment:
Check and adjust track tension regularly as per manual specifications.
Fluid Specifications
Engine Oil Type:
Yamaha 2-Stroke Snowmobile Oil or equivalent API TC-W3 certified oil.
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water) for -34°C (-30°F) protection.
Chaincase Oil Type:
Yamalube Gear Oil (GL-4 SAE 80W-90) or equivalent.
Known Issues
Carburetor Icing:
Potential for carburetor icing in specific cold/humid conditions; manual may offer solutions.
Clutch Maintenance:
Regular cleaning and inspection of drive and driven clutches for wear and proper function are crucial for CVT longevity.
Suspension Bushings:
Wear of suspension bushings and ball joints over time; requires periodic inspection and replacement.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Yamaha's long-standing reputation for reliable and powerful snowmobile engines and chassis.
Model Evolution
Mountain Max Lineage:
Continuation of Yamaha's performance-oriented mountain snowmobile line, building on previous generations with enhanced power and suspension.
Production
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Likely received positive reviews and accolades from snowmobile publications of the era for its performance and mountain capability.
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