BMW F 650 GS F650GS Motorcycle Complete Workshop Service Repair Manual 2000 2001 2002 2003 2004 2005 2006 2007 2008
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🏷️ Basic Information Identification Make: BMW Model: F 650 GS Model Codes: F650GS Engine Variant: Single-cylinder, four-stroke engine (Rotax-built for early models) Generation Production Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008 👋 Introduction Market Position Segment: Mid-weight adventure touring motorcycle. Target Audience: Riders seeking versatility for commuting, touring, and light off-road use. Competitive Analysis Competitors Early 2000S: Honda Transalp, Kawasaki KLR650, Suzuki V-Strom 650 (introduced later in the range's coverage). Key Features Versatility: Combines comfortable ergonomics for longer rides with capable suspension for varied terrain. Engine Character: Known for its torquey, user-friendly single-cylinder engine. Durability: Generally regarded as a robust and reliable motorcycle, especially the Rotax-powered models. 📋 Manual Details Coverage Areas General Coverage: Complete Workshop Service Repair Manual Page Count Estimated Pages: Likely over 300 pages (typical for comprehensive motorcycle service manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, valve adjustments, timing, piston/ring replacement, cylinder head service. Fuel System: Fuel injection system (EFI), throttle body, fuel pump, fuel filter, fuel tank, injectors, emissions control systems. Ignition System: Ignition coils, spark plugs, ECU (Engine Control Unit), sensors (crankshaft position, camshaft position, etc.). Cooling System: Radiator, coolant, water pump, thermostat, hoses, cooling fan. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, lambda sensor. Transmission And Drivetrain: Clutch operation, gearbox components, shifting mechanism, final drive (chain and sprockets), maintenance of drivetrain. Suspension System: Front telescopic forks (including oil change, seal replacement, spring inspection), rear shock absorber, linkage systems, adjustment procedures. Braking System: Front and rear brake calipers, brake discs, master cylinders, brake lines, brake fluid replacement, bleeding procedures, ABS system (if equipped). Electrical System: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), starter motor, lighting system, fuses, relays, instrument cluster, fault finding. Chassis And Frame: Frame inspection, steering head bearings, wheel bearings, general chassis component maintenance. Bodywork And Fairings: Removal and installation of body panels, fairings, seat, luggage systems (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, lubrication, bolt tightening specifications. Troubleshooting: Diagnostic procedures for common issues, fault codes, systematic problem-solving for electrical and mechanical problems. Repair Procedures: Step-by-step guides for component removal, installation, and rebuilding. Overhaul Guides: Detailed instructions for major component overhauls (e.g., engine, gearbox, forks). Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical resistance values. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine rebuilds and detailed electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality: High resolution, optimized for printing of diagrams and text. Binding Type Binding: N/A (Downloadable format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Configuration: Single-cylinder, four-stroke Displacement: 652 cc Bore X Stroke: 100 mm x 83 mm Valve Train: DOHC, 4 valves per cylinder Cooling System: Liquid-cooled Performance Horsepower Approx: Approx. 48-50 hp @ 6500 rpm (depending on market and specific version) Torque Approx: Approx. 60-62 Nm (44-46 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: 17.3 liters (4.57 US gal) 🔧 Transmission Standard Type: 5-speed manual transmission Optional Transmission Options: N/A (Manual transmission only) Features Clutch: Wet multi-plate clutch Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length Approx: Approx. 2180 mm (85.8 in) Width Approx: Approx. 880 mm (34.6 in) Height Approx: Approx. 1290 mm (50.8 in) Seat Height Approx: Approx. 820 mm (32.3 in) (standard seat height, lower options available) Weights Dry Weight Approx: Approx. 177 kg (390 lbs) Wet Weight Approx: Approx. 192 kg (423 lbs) (fully fueled) Wheelbase Wheelbase Approx: Approx. 1477 mm (58.1 in) 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycles are not rated by traditional automotive safety organizations like NHTSA or Euro NCAP). Active Features ABS: Optional ABS (Anti-lock Braking System) available on many models. Lighting: Halogen headlight, LED taillight (depending on specific year/model update). Passive Features Chassis Design: Sturdy steel-tube frame providing stability. 💡 Technology Features Infotainment Dashboard Instruments: Analog tachometer, digital speedometer, odometer, trip meters, fuel level indicator, clock, engine temperature warning light, ABS indicator (if equipped). Driver Assistance ABS: Optional ABS system (often switchable for off-road use). Connectivity Diagnostic Port: Diagnostic connector for BMW's proprietary diagnostic tools (e.g., I-Bus). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually. Major Service Interval: Significant inspection and potential component replacement at 20,000 km (12,000 miles) and 40,000 km (24,000 miles), including valve clearance checks. Fluid Specifications Engine Oil Type: API SG or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil, SAE 15W-50 or 10W-40 (refer to manual for exact viscosity based on temperature). Engine Oil Capacity: Approx. 2.7 liters (2.9 US qt) with...
N/A (Motorcycles are not rated by traditional automotive safety organizations like NHTSA or Euro NCAP).
Active Features
ABS:
Optional ABS (Anti-lock Braking System) available on many models.
Lighting:
Halogen headlight, LED taillight (depending on specific year/model update).
Passive Features
Chassis Design:
Sturdy steel-tube frame providing stability.
💡 Technology Features
Infotainment
Dashboard Instruments:
Analog tachometer, digital speedometer, odometer, trip meters, fuel level indicator, clock, engine temperature warning light, ABS indicator (if equipped).
Driver Assistance
ABS:
Optional ABS system (often switchable for off-road use).
Connectivity
Diagnostic Port:
Diagnostic connector for BMW's proprietary diagnostic tools (e.g., I-Bus).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually.
Major Service Interval:
Significant inspection and potential component replacement at 20,000 km (12,000 miles) and 40,000 km (24,000 miles), including valve clearance checks.
Fluid Specifications
Engine Oil Type:
API SG or higher, JASO MA certified synthetic or semi-synthetic motorcycle oil, SAE 15W-50 or 10W-40 (refer to manual for exact viscosity based on temperature).
Engine Oil Capacity:
Approx. 2.7 liters (2.9 US qt) with filter change.
Coolant Type:
BMW Motorrad Coolant - blue (ethylene glycol based) or equivalent quality coolant with corrosion inhibitors.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid.
Fork Oil Type And Viscosity:
Typically SAE 7.5W or 10W suspension fluid (specific quantity per fork leg provided in manual).
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, steering head bearings, fork seals, chain and sprockets.
Electrical Gremlins:
Occasional issues with the side stand switch, immobilizer system, or rectifier/regulator on older models.
Engine Specific:
Rotax-built engines are generally robust, but proper maintenance is key. Some instances of oil consumption may require monitoring.
📚 Vehicle History
Brand Heritage
Bmw Motorrad History:
BMW Motorrad has a long and esteemed history dating back to 1923, known for engineering excellence and innovation in motorcycles.
Model Evolution
F Series Heritage:
The F 650 GS is part of BMW's successful 'F' series, initially developed in partnership with Rotax and later transitioning to BMW's own engine designs for subsequent generations.
Predecessors Successors:
Evolved from earlier F 650 models and paved the way for the parallel-twin F 650 GS (twin) and later F 700/800 GS models.
Production
Manufacturing Location:
Primarily manufactured in Germany (Berlin) and later also in South Africa.
Sales Success:
The F 650 GS was a very popular model, making adventure touring more accessible to a wider range of riders.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards may not be documented for every model year, the F 650 GS series consistently received positive reviews for its practicality, affordability, and all-around capability in motorcycle press.
Ratings
Reliability Reputation:
Generally high reliability ratings among owners and reviewers, contributing to its enduring popularity.
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