Jeep CHEROKEE XJ Service & Repair Manual (2000 2001)-PDF
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🏷️ Basic Information Identification Make: Jeep Model: Cherokee (XJ) Model Years Covered: 2000, 2001 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Competitive Analysis Competitors: Toyota 4Runner, Ford Explorer, Chevrolet Blazer, Nissan Pathfinder Key Features Legacy: Renowned for its robust off-road capability, iconic solid front axle (prior to later generations), and utilitarian design Target Audience: Enthusiasts seeking a capable, durable, and relatively affordable off-road platform; owners performing their own maintenance and repairs 📋 Manual Details Coverage Areas Coverage: All models and engines for 2000-2001 Jeep Cherokee XJ Page Count Estimated Page Count: Over 2000 pages (typical for complete official service manuals) Manual Type Type: Official Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 4.0L AMC 242 (I6), 2.5L AMC 150 (I4) - including diagnostics, repair, and overhaul Transmission: 42RE (4-speed Automatic), NV3550 (5-speed Manual), NP231 (Transfer Case) - diagnosis, repair, and overhaul Drivetrain: Front and Rear Axles (Dana 30, Dana 35), Driveshafts, Wheel Bearings, Differential Service Suspension: Front Leaf Spring (2001 4-door), Front Coil Spring/Solid Axle, Rear Leaf Spring Suspension - alignment, shock replacement, component repair Steering: Power Steering System, Steering Gearbox, Steering Column - diagnosis and repair Brakes: Front Disc Brakes, Rear Drum Brakes (standard), Optional Rear Disc Brakes, ABS System - maintenance, repair, bleeding procedures Electrical: Battery, Charging System, Starting System, Ignition System, Lighting, Gauges, Body Electrical (Power Windows, Locks, Wipers), Fuses and Relays, Diagnostic Trouble Codes (DTCs) Climate Control: HVAC System, A/C System (Refrigerant Handling, Compressor, Evaporator, Condenser), Heater Core, Blower Motor Fuel System: Fuel Pump, Fuel Injectors, Fuel Filter, Fuel Tank, Evaporative Emission Control (EVAP) Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Oxygen Sensors Body And Frame: Body Panel Repair, Doors, Hood, Tailgate, Interior Trim, Upholstery, Frame Inspection and Repair Safety Systems: Airbag System (SRS), Seat Belts, Child Seat Anchors Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Top-offs, Tire Rotations, Spark Plug Replacement, Brake Pad Replacement, Belt Inspections Diagnostics: Systematic troubleshooting guides, symptom-based diagnosis, electrical schematics, diagnostic trouble code interpretation Repair: Engine rebuild, transmission overhaul, axle repair, brake caliper replacement, suspension component replacement, electrical component repair Installation: Component replacement procedures (e.g., alternator, starter, water pump), accessory installation guidance Torque Specifications: Detailed torque values for all critical fasteners across all systems Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Technical Depth Depth: Complete engine and transmission overhaul procedures, in-depth electrical troubleshooting, bodywork and frame repair guidance Diagnostic Tools: Information on required diagnostic tools and procedures, including OBD-II scanner usage 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for on-site reference Print Quality Quality: High-resolution scanned pages of the original official manual Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 4.0L Inline-6 (AMC 242) Engine 1 Displacement: 3964 cc (242 cu in) Engine 1 Bore X Stroke: 3.875 in x 3.562 in (98.4 mm x 90.5 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower Est: 190 hp @ 4450 rpm Engine 1 Torque Est: 225 lb-ft @ 3250 rpm Optional Engine Engine 2 Name: 2.5L Inline-4 (AMC 150) Engine 2 Displacement: 2469 cc (150 cu in) Engine 2 Bore X Stroke: 3.875 in x 3.375 in (98.4 mm x 85.7 mm) Engine 2 Horsepower Est: 114 hp @ 4700 rpm Engine 2 Torque Est: 146 lb-ft @ 3250 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for both engines Fuel Type: Unleaded Gasoline (87 Octane Recommended) Engine Management ECU: Chrysler JTEC/NGC (Next Generation Controller) family 🔧 Transmission Standard Transmission Transmission 1 Type: NV3550 5-Speed Manual Transmission Optional Transmission Transmission 2 Type: 42RE 4-Speed Automatic Transmission Transfer Case Transfer Case Type: New Process (NP) 231 Command-Trac (Part-time, 2-High, 4-High Part-time, Neutral, 4-Low) Features AWD System: Part-time 4WD system standard Transfer Case Features: Low range gearing for enhanced off-road traction 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: 167.5 inches (4255 mm) Width: 70.4 inches (1788 mm) Height: 63.7 inches (1618 mm) (approx.) Ground Clearance: Approx. 8.7 inches (221 mm) (depending on tire size and suspension) Weights Curb Weight: Approx. 3,300 - 3,600 lbs (1497 - 1633 kg) Gross Vehicle Weight Rating: Approx. 4,600 - 4,850 lbs (2087 - 2200 kg) Towing Towing Capacity: Up to 5,000 lbs (2268 kg) (with appropriate equipment and engine) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (specific year/configuration dependent) Active Features ABS: Optional Anti-lock Braking System (ABS) available, typically on 4-wheel disc brake equipped models. Passive Features Airbags: Driver and Passenger Frontal Airbags Seat Belts: 3-point front and rear seat belts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette or CD player, optional premium sound systems available. Driver Assistance Cruise Control: Available cruise control system. Connectivity OBD Ii:...
Chrysler HOAT (Hybrid Organic Acid Technology) coolant (typically pink or orange), or a compatible Dex-Cool type.
Power Steering Fluid:
ATF+4 or Mopar Power Steering Fluid.
Known Issues
Common Problems:
Cracked cylinder heads (especially 0331 casting on later 4.0L engines), radiator leaks, rear main seal leaks, worn leaf spring bushings, sway bar link wear, death wobble (front end suspension/steering issues), catalytic converter failure, fuel pump failure.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a storied history in off-road vehicles, tracing its roots back to World War II.
Model Evolution
Xj Generation:
The XJ Cherokee, produced from 1984 to 2001, was revolutionary for its unibody construction, a departure from traditional body-on-frame SUVs. This generation represents the final years of the XJ.
Production
Manufacturing Location:
Toledo, Ohio, USA
Production Period:
1983-2001 (MY 1984-2001)
🏆 Awards & Recognition
Recognitions
Offroad Reputation:
Consistently recognized by off-road publications and enthusiasts as a highly capable and customizable platform.
Ratings
Vehicle Longevity:
The XJ platform is known for its durability and longevity, with many examples still on the road after decades of service.
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