Ford Focus 2000-2005 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Ford Model: Focus Year: 2000-2005 Codes Platform: C170 (North American/Global)/Mk1 (Europe) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY enthusiasts, independent repair shops, Ford Focus owners Competitive Analysis Competitors Mk1: Volkswagen Golf, Honda Civic, Toyota Corolla, Chevrolet Cavalier/Cobalt, Mazda3 Key Features Design Philosophy: Known for its European-influenced driving dynamics, sharp handling, and practical interior. Manual Advantage: Provides professional-level repair and maintenance information, enabling cost savings and in-depth vehicle understanding. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies comprehensive coverage) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheel & Tire Specifications Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, Wiper & Washer System, HVAC Electrical, Body Electrical Control Modules, Audio System Wiring Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Glass Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Tune-Ups Repair: Component Removal and Installation, Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Service, Electrical Component Repair Troubleshooting: Diagnostic Procedures, Fault Code Interpretation, Symptom-Based Troubleshooting Guides Technical Depth Depth Level: Comprehensive (covers all repairs, servicing, and troubleshooting; used by professional mechanics) Diagrams And Photos: Detailed photos and exploded diagrams 📊 Manual Specifications File Format Compatibility: Windows and MAC computers Usage Rights: Unlimited use on multiple devices, no expiry Print Quality Printability: Single pages or entire manual printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options Na: 2.0L Duratec DOHC I4, 2.3L Duratec DOHC I4 (late models/California), 2.0L SPI SOHC I4 (base models early years) Engine Options Eu: 1.4L Zetec-SE I4, 1.6L Zetec-SE I4, 1.8L Zetec-SE I4, 2.0L Zetec-SE I4, 1.8L TDCi Diesel, 1.9L TDDI Diesel Performance 2.0L Duratec Hp (Typical): 130 hp @ 5300 rpm 2.0L Duratec Torque (Typical): 135 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: 87 Octane Unleaded (varies by engine, check manual for specifics) 🔧 Transmission Standard Manual Transmission: Getrag MTX-75 5-speed manual Optional Automatic Transmission: 4F27E 4-speed automatic Features Transmission Fluid Spec Auto: Mercon V (check manual for exact specification and capacity) Transmission Fluid Spec Manual: WSD-M2C200-C or equivalent (check manual for exact specification and capacity) 📐 Dimensions Exterior Body Styles: 3-door hatchback, 5-door hatchback, 4-door sedan, 5-door wagon (Estate) Weights Curb Weight Range: Approximately 2,700 - 3,000 lbs (1225 - 1360 kg), varies by body style and engine 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2001-2004 models, varies slightly by year) NHTSA Front Impact Passenger: 5-Star (for 2001-2004 models, varies slightly by year) IIHS Moderate Overlap Front: Good (for models tested) Active Features ABS: Available, standard on higher trims and later models Traction Control: Available on select models Passive Features Airbags: Dual front airbags, available side airbags 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium sound systems, steering wheel audio controls available on higher trims. Navigation: Optional factory navigation system available on some higher-trim models. Driver Assistance Cruise Control: Standard on most models, optional on base trims. Connectivity Keyless Entry: Available on most models. 🔧 Maintenance Service Intervals Oil Change Interval Typical: Every 5,000 miles (8,000 km) or 6 months (whichever comes first), or 7,500 miles (12,000 km) with synthetic oil (refer to manual for exact spec) Engine Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on driving conditions. Spark Plug Replacement: Approximately 100,000 miles (160,000 km) for iridium spark plugs (check manual for specific plug type and interval). Fluid Specifications Engine Oil Type: API Certified SAE 5W-20 or 5W-30 Synthetic Blend/Full Synthetic (check manual for exact spec, e.g., WSS-M2C153-H) Coolant Type: Ford Premium Engine Coolant (Gold Color) or equivalent, 50/50 mix with distilled water (e.g., WSS-M97B51-A1) Brake Fluid Type: DOT 3 (check manual for confirmation) Known Issues Ignition Coils: Coil-on-plug ignition systems can be prone to failure, leading to misfires and rough running. Automatic Transmission Issues: Some models experienced premature failure of the 4F27E automatic transmission, often related to valve body issues or solenoid failure. Cv Axles: Front CV axles can wear and fail, leading to clicking noises during turns. Rear Axle Bushings: Rear suspension bushings can degrade over time, causing noise and poor handling. Evaporative Emissions System: Canister purge valve (EVAP) issues can lead to Check Engine Lights and drivability problems. 📚 Vehicle History Brand Heritage Ford Global Positioning: Ford has a long history of producing reliable and popular vehicles, with the Focus being a key model in its global strategy. Model Evolution First Generation Intro: The Ford Focus was introduced...
Approximately 2,700 - 3,000 lbs (1225 - 1360 kg), varies by body style and engine
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2001-2004 models, varies slightly by year)
NHTSA Front Impact Passenger:
5-Star (for 2001-2004 models, varies slightly by year)
IIHS Moderate Overlap Front:
Good (for models tested)
Active Features
ABS:
Available, standard on higher trims and later models
Traction Control:
Available on select models
Passive Features
Airbags:
Dual front airbags, available side airbags
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium sound systems, steering wheel audio controls available on higher trims.
Navigation:
Optional factory navigation system available on some higher-trim models.
Driver Assistance
Cruise Control:
Standard on most models, optional on base trims.
Connectivity
Keyless Entry:
Available on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000 miles (8,000 km) or 6 months (whichever comes first), or 7,500 miles (12,000 km) with synthetic oil (refer to manual for exact spec)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Approximately 100,000 miles (160,000 km) for iridium spark plugs (check manual for specific plug type and interval).
Fluid Specifications
Engine Oil Type:
API Certified SAE 5W-20 or 5W-30 Synthetic Blend/Full Synthetic (check manual for exact spec, e.g., WSS-M2C153-H)
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent, 50/50 mix with distilled water (e.g., WSS-M97B51-A1)
Brake Fluid Type:
DOT 3 (check manual for confirmation)
Known Issues
Ignition Coils:
Coil-on-plug ignition systems can be prone to failure, leading to misfires and rough running.
Automatic Transmission Issues:
Some models experienced premature failure of the 4F27E automatic transmission, often related to valve body issues or solenoid failure.
Cv Axles:
Front CV axles can wear and fail, leading to clicking noises during turns.
Rear Axle Bushings:
Rear suspension bushings can degrade over time, causing noise and poor handling.
Evaporative Emissions System:
Canister purge valve (EVAP) issues can lead to Check Engine Lights and drivability problems.
📚 Vehicle History
Brand Heritage
Ford Global Positioning:
Ford has a long history of producing reliable and popular vehicles, with the Focus being a key model in its global strategy.
Model Evolution
First Generation Intro:
The Ford Focus was introduced globally in 1998 as a replacement for the Ford Escort. The North American version launched for the 2000 model year.
Facelift:
A significant facelift occurred for the 2005 model year in North America, often referred to as the '2005.5' update, with revised styling and features.
Production
Manufacturing Locations:
Varied by region; North American models primarily produced in Wayne, Michigan; European models produced in Germany, Spain, Russia, etc.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
While not specific to the 2000-2005 generation in major US awards, the Focus platform has received numerous 'Car of the Year' accolades in Europe and other international markets.
Ratings
Consumer Reports:
Consumer Reports ratings varied by year and specific model within this generation; generally considered average to above average for its class in reliability for this period, with specific model years receiving higher marks than others.
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