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Triumph Thruxton 2000-2007 Online Service Repair Manual

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🏷️ Basic Information Identification Make: Triumph Model: Thruxton Model Variant: Thruxton (Bonneville-based café racer) Product Type: Service and Repair Manual Codes Product Identifier: Triumph_Thruxton_2000-2007_Service_Repair_Manual 👋 Introduction Market Position Target Audience: Triumph Thruxton owners, independent mechanics, and DIY enthusiasts looking for in-depth repair and maintenance information. Competitive Analysis Value Proposition: Offers comprehensive, factory-level technical data at a fraction of the cost of official dealer manuals, enabling self-sufficiency in maintenance and repairs. Key Features Primary Benefit: Empowers users to perform detailed maintenance and repairs, understand their vehicle's systems, and prevent future issues. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Applicable Years: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007 Page Count Estimated Page Count: Estimated 300-500 pages (typical for comprehensive service manuals of this era) Manual Type Manual Category: Workshop Manual / Repair Manual Language Language: English Format Digital Format: PDF / WINRAR 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder Head & Camshafts, Barrels & Pistons, Crankshaft/Rods/Balancers, Lubrication System Fuel And Exhaust: Fuel System, Exhaust System Transmission: Clutch, Transmission (Gearbox) Brakes: Brakes (Front and Rear) Suspension And Steering: Front Suspension & Steering, Rear Suspension Wheels And Tires: Wheels & Tyres, Final Drive Frame And Bodywork: Frame & Bodywork Electrical And Ignition: Electrical & Ignition System, Alternator/Charging System, Starting Circuit Procedures Included Routine Maintenance: Routine Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostic Procedures: Electrical Diagnosis (Ohms Law, Basic Circuits, Tracing Circuits), Starter Circuit Diagnosis Repair Procedures: Engine Rebuild (Pistons, Crankshaft), Clutch Replacement, Transmission Servicing, Suspension Overhaul, Brake Servicing, Electrical Component Repair Safety And Precautions: Ignition System Safety, Health Protection Precautions, Environmental Protection, Fuel Handling Precautions, Electrical Precautions, Jacking and Lifting, Precautions Against Damage Component Installation: Gasket and Seal Installation, Locking Devices, Ball Bearing Fitting, Circlip Installation Technical Depth Depth Of Coverage: Comprehensive: Covers routine maintenance, troubleshooting, diagnosis, and detailed repair procedures for all major vehicle systems. Diagnostic Tools: Includes information on required service tools for various procedures. Specification Data: Detailed service data, torque wrench settings, throttle cable routings, and electrical specifications. 📊 Manual Specifications File Format File Type: PDF Compression Format: WINRAR (for download delivery) Print Quality Printability: Printable (allows users to print specific sections or the entire manual). Binding Type Binding Method: Digital Download (no physical binding) Paper Type Paper Quality: N/A (Digital Format) Compatibility Operating Systems: Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android Accessibility: Usable on any devices that run iOS / Android and standard desktop/laptop operating systems. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, DOHC, parallel-twin Engine Displacement: 865cc (for models from 2005 onwards, earlier models may have 790cc variations) Bore X Stroke: 90 mm x 68 mm (for 865cc variant) Compression Ratio: 9.2:1 (for 865cc variant) Performance Horsepower Approx: Approx. 60-69 HP @ 7200 RPM (depending on year and spec) Torque Approx: Approx. 50-56 lb-ft @ 5800 RPM (depending on year and spec) Fuel System Fuel Delivery: Carbureted (Keihin CVK) for early models, Fuel Injection (EFI) for later models (typically from 2007 onwards, but check specific model year). Fuel Type: Unleaded Petrol (Gasoline) Engine Maintenance Valve Adjustment Interval: Typically every 12,000 miles or 24 months, but consult manual for exact specification. 🔧 Transmission Standard Transmission Gearbox Type: 5-speed constant mesh Optional Transmission Optional Gearbox: N/A (standard 5-speed) Features Clutch Type: Wet, multi-plate clutch Fluid Specifications Transmission Oil Type: API SG Jaso MA SAE 20W/50 Motorcycle Oil (Consult manual for exact specification and capacity). 📐 Dimensions Exterior Length Approx: Approx. 2200 mm Width Approx: Approx. 750 mm Height Approx: Approx. 1100 mm Weights Dry Weight Approx: Approx. 203 kg Wet Weight Approx: Approx. 230 kg Fuel Capacity Fuel Tank Capacity: 16 Liters (4.4 US gal) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle safety ratings are typically not standardized like automobiles). Active Features Braking System: Hydraulic disc brakes front and rear. Some models may feature braided brake lines. Passive Features Lighting: Halogen headlight, taillight, and indicators. Precautions General Safety Directives: Manual covers general safety precautions for working on motorcycles, including handling of dangerous substances, electrical safety, and fuel handling. 💡 Technology Features Infotainment Instrumentation: Analog speedometer and tachometer, odometer, trip meter, neutral indicator, oil pressure light, high beam warning light, turn signal indicators. Driver Assistance ABS: Anti-lock Braking System (ABS) was not a standard or common option on this generation of Thruxton. Connectivity Charging System: Traditional alternator and battery charging system. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 miles or 12 months, whichever comes first. Consult manual for exact specification. Chain Lubrication Inspection: Recommended every 500 miles or after riding in wet conditions. Fluid Specifications Engine Oil Type: SAE 10W/40 or 20W/50 API SG Jaso MA Motorcycle Oil (refer to manual for precise recommendation based on climate). Brake Fluid Type: DOT 4 (refer to manual for confirmation and bleeding procedures). Fluid Capacities Engine Oil Capacity: Approx. 3.7 Liters (3.9 US qt) with filter change. Consult manual...
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Triumph Thruxton 2000-2007 Online Service Repair Manual
🏷️ Basic Information
Identification
Make:
Triumph
Model:
Thruxton
Model Variant:
Thruxton (Bonneville-based café racer)
Product Type:
Service and Repair Manual
Codes
Product Identifier:
Triumph_Thruxton_2000-2007_Service_Repair_Manual
👋 Introduction
Market Position
Target Audience:
Triumph Thruxton owners, independent mechanics, and DIY enthusiasts looking for in-depth repair and maintenance information.
Competitive Analysis
Value Proposition:
Offers comprehensive, factory-level technical data at a fraction of the cost of official dealer manuals, enabling self-sufficiency in maintenance and repairs.
Key Features
Primary Benefit:
Empowers users to perform detailed maintenance and repairs, understand their vehicle's systems, and prevent future issues.
Delivery Method:
Instant Download
📋 Manual Details
Coverage Areas
Applicable Years:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Page Count
Estimated Page Count:
Estimated 300-500 pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Category:
Workshop Manual / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF / WINRAR
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder Head & Camshafts, Barrels & Pistons, Crankshaft/Rods/Balancers, Lubrication System
Fuel And Exhaust:
Fuel System, Exhaust System
Transmission:
Clutch, Transmission (Gearbox)
Brakes:
Brakes (Front and Rear)
Suspension And Steering:
Front Suspension & Steering, Rear Suspension
Wheels And Tires:
Wheels & Tyres, Final Drive
Frame And Bodywork:
Frame & Bodywork
Electrical And Ignition:
Electrical & Ignition System, Alternator/Charging System, Starting Circuit
Procedures Included
Routine Maintenance:
Routine Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnostic Procedures:
Electrical Diagnosis (Ohms Law, Basic Circuits, Tracing Circuits), Starter Circuit Diagnosis
Repair Procedures:
Engine Rebuild (Pistons, Crankshaft), Clutch Replacement, Transmission Servicing, Suspension Overhaul, Brake Servicing, Electrical Component Repair
Safety And Precautions:
Ignition System Safety, Health Protection Precautions, Environmental Protection, Fuel Handling Precautions, Electrical Precautions, Jacking and Lifting, Precautions Against Damage
Component Installation:
Gasket and Seal Installation, Locking Devices, Ball Bearing Fitting, Circlip Installation
Technical Depth
Depth Of Coverage:
Comprehensive: Covers routine maintenance, troubleshooting, diagnosis, and detailed repair procedures for all major vehicle systems.
Diagnostic Tools:
Includes information on required service tools for various procedures.
Specification Data:
Detailed service data, torque wrench settings, throttle cable routings, and electrical specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Compression Format:
WINRAR (for download delivery)
Print Quality
Printability:
Printable (allows users to print specific sections or the entire manual).
Binding Type
Binding Method:
Digital Download (no physical binding)
Paper Type
Paper Quality:
N/A (Digital Format)
Compatibility
Operating Systems:
Win95/98/ME/XP/vista/7/8/Linux/MAC, iOS, Android
Accessibility:
Usable on any devices that run iOS / Android and standard desktop/laptop operating systems.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, DOHC, parallel-twin
Engine Displacement:
865cc (for models from 2005 onwards, earlier models may have 790cc variations)
Bore X Stroke:
90 mm x 68 mm (for 865cc variant)
Compression Ratio:
9.2:1 (for 865cc variant)
Performance
Horsepower Approx:
Approx. 60-69 HP @ 7200 RPM (depending on year and spec)
Torque Approx:
Approx. 50-56 lb-ft @ 5800 RPM (depending on year and spec)
Fuel System
Fuel Delivery:
Carbureted (Keihin CVK) for early models, Fuel Injection (EFI) for later models (typically from 2007 onwards, but check specific model year).
Fuel Type:
Unleaded Petrol (Gasoline)
Engine Maintenance
Valve Adjustment Interval:
Typically every 12,000 miles or 24 months, but consult manual for exact specification.
🔧 Transmission
Standard Transmission
Gearbox Type:
5-speed constant mesh
Optional Transmission
Optional Gearbox:
N/A (standard 5-speed)
Features
Clutch Type:
Wet, multi-plate clutch
Fluid Specifications
Transmission Oil Type:
API SG Jaso MA SAE 20W/50 Motorcycle Oil (Consult manual for exact specification and capacity).
📐 Dimensions
Exterior
Length Approx:
Approx. 2200 mm
Width Approx:
Approx. 750 mm
Height Approx:
Approx. 1100 mm
Weights
Dry Weight Approx:
Approx. 203 kg
Wet Weight Approx:
Approx. 230 kg
Fuel Capacity
Fuel Tank Capacity:
16 Liters (4.4 US gal)
🛡️ Safety Features
Ratings
Crash Test Results:
N/A (Motorcycle safety ratings are typically not standardized like automobiles).
Active Features
Braking System:
Hydraulic disc brakes front and rear. Some models may feature braided brake lines.
Passive Features
Lighting:
Halogen headlight, taillight, and indicators.
Precautions
General Safety Directives:
Manual covers general safety precautions for working on motorcycles, including handling of dangerous substances, electrical safety, and fuel handling.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer and tachometer, odometer, trip meter, neutral indicator, oil pressure light, high beam warning light, turn signal indicators.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not a standard or common option on this generation of Thruxton.
Connectivity
Charging System:
Traditional alternator and battery charging system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 miles or 12 months, whichever comes first. Consult manual for exact specification.
Chain Lubrication Inspection:
Recommended every 500 miles or after riding in wet conditions.
Fluid Specifications
Engine Oil Type:
SAE 10W/40 or 20W/50 API SG Jaso MA Motorcycle Oil (refer to manual for precise recommendation based on climate).
Brake Fluid Type:
DOT 4 (refer to manual for confirmation and bleeding procedures).
Fluid Capacities
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US qt) with filter change. Consult manual for exact capacity.
Known Issues
Common Wear Items:
Clutch wear, potential carburation tuning issues (on carbureted models), chain and sprockets wear, fork seals.
Tune Up Components
Spark Plugs:
NGK CR9EKB or equivalent (check manual for specific part number and gap).
Air Filter:
Replacement interval typically every 12,000 miles or as needed based on conditions.
📚 Vehicle History
Brand Heritage
Manufacturer Legacy:
Triumph Motorcycles Ltd. is a British manufacturer with a long and storied history, particularly known for its iconic parallel-twin engines and classic styling.
Model Evolution
Thruxton Lineage:
The modern Thruxton is a tribute to the original Triumph Bonneville T120R 'Thruxton' from the 1960s, renowned for its success in endurance racing. This iteration revived the café racer spirit for a new generation.
Production
Manufacturing Location:
Hinckley, Leicestershire, UK
Production Years Covered
Production Span:
2000-2007
🏆 Awards & Recognition
Recognitions
Critical Acclaim:
While specific awards are not detailed, the Triumph Thruxton is widely praised for its authentic café racer styling, engaging parallel-twin engine, and handling characteristics, appealing to riders seeking classic aesthetics with modern reliability.
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