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Yamaha YFM 700 Grizzly 2000-2009 Online Service Manual

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Welcome to the comprehensive service and repair manual for the YFM 700 Grizzly FI, covering production years from 2000 through 2009. This powerful, full-size utility ATV is engineered for demanding off-road conditions, favored by enthusiasts, hunters, farmers, and recreational riders for its robust performance and renowned reliability. Key features include a liquid-cooled, 686cc, 4-stroke engine with fuel injection, an independent front and rear suspension system, and advanced CVT transmission paired with the On-Command® 2WD/4WD drive system. These elements combine to deliver exceptional capability, comfort, and a superior riding experience in challenging terrains, solidifying its position as a benchmark in the utility ATV segment. This manual serves as an essential resource for owners, technicians, and mechanics, providing detailed guidance for maintaining and repairing the YFM 700 Grizzly FI. It encompasses a wide range of critical information, including complete engine overhaul procedures, fuel and electrical system diagnostics, drivetrain and suspension maintenance, brake system servicing, and bodywork and chassis repairs. Furthermore, it details routine maintenance schedules, troubleshooting guides for common issues, specific torque specifications, and comprehensive wiring diagrams. By following the step-by-step instructions and utilizing the technical data provided, users can effectively ensure the optimal performance, longevity, and safety of their vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: YFM 700 Grizzly Model Variant: FI (Fuel Injection) Generation Generation Designation: First Generation (2000-2009) Codes Chassis Code: Likely internal Yamaha codes, not typically advertised externally. Refer to manual for specific VIN decoding. 👋 Introduction Market Position Segment: Full-size, high-performance utility ATV. Target Audience: Enthusiasts, hunters, farmers, recreational riders seeking robust off-road capability and reliability. Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Suzuki King Quad, Honda Foreman/Rancher. Competitive Advantages: Renowned Yamaha reliability, powerful liquid-cooled engine, sophisticated independent suspension, strong EFI performance. Key Features Engine Type: Liquid-cooled, 4-stroke, SOHC, 5-valve, single-cylinder. Transmission Type: Yamaha Constant Velocity Transmission (CVT) with Ultramatic® system. Drive System: On-Command® 2WD/4WD with differential lock. Suspension Type: Independent front and rear suspension. 📋 Manual Details Coverage Areas Years Covered: 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Regions Covered: Global (Standard North American and European specifications as primary focus) Page Count Estimated Page Count: Likely 400-600 pages (typical for comprehensive ATV service manuals) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system, cooling system. Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors, fuel tank and lines. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams. Drivetrain: Automatic transmission (CVT), drive shafts, differentials (front and rear), wheel hubs, CV joints. Suspension: Front and rear suspension systems, shocks, A-arms, steering linkage. Brakes: Hydraulic brake system, brake calipers, master cylinders, brake lines, pads, rotors. Steering: Handlebar, steering stem, tie rods, steering knuckles. Bodywork Chassis: Frame, fenders, body panels, seat, racks, skid plates. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable on specific models). Troubleshooting: Diagnostic procedures for common issues, error code interpretation (if applicable). Repair Procedures: Step-by-step instructions for component removal, installation, and repair. Rebuild Procedures: Complete engine and transmission rebuild instructions. Torque Specifications: All critical fastener torque values for engine, chassis, and suspension components. Wiring Diagrams: Detailed electrical system schematics for fault diagnosis. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to full engine and transmission overhauls, including detailed diagnostics. Diagnostic Capabilities: Includes diagnostic procedures for EFI system, electrical faults, and mechanical issues. Special Tools: Lists required special tools for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Print Quality: High-resolution images and clear text, suitable for printing. Binding Type Binding Type: Not applicable (Digital Download) Paper Type Paper Type: Not applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Liquid-cooled, SOHC, 5-valve, single-cylinder Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm (Refer to manual for exact specification) Compression Ratio: 9.2:1 (Refer to manual for exact specification) Fuel Induction: Mikuni 41mm throttle body, EFI (Electronic Fuel Injection) Performance Horsepower: Estimated 45-50 HP (Varies by year and specific tuning; manual will have exact figures) Torque: Estimated 40-45 lb-ft (Varies by year; manual will have exact figures) Fuel System Fuel Type: Unleaded gasoline (87 octane or higher recommended) Fuel Tank Capacity: 4.4 gallons (16.8 L) 🔧 Transmission Standard Transmission Type: Yamaha Constant Velocity Transmission (CVT) with Ultramatic® Drive Modes: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Optional Optional Transmission: N/A for this model generation Features Ultramatic System: Engine braking, automatic adjustment for optimal performance and durability. Drive System: On-Command® 2WD/4WD with differential lock 📐 Dimensions Exterior Length: Approximately 82.7 inches (2100 mm) Width: Approximately 45.5 inches (1155 mm)...
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Yamaha YFM 700 Grizzly 2000-2009 Online Service ManualYamaha YFM 700 Grizzly 2000-2009 Online Service ManualYamaha YFM 700 Grizzly 2000-2009 Online Service ManualYamaha YFM 700 Grizzly 2000-2009 Online Service Manual
Welcome to the comprehensive service and repair manual for the YFM 700 Grizzly FI, covering production years from 2000 through 2009. This powerful, full-size utility ATV is engineered for demanding off-road conditions, favored by enthusiasts, hunters, farmers, and recreational riders for its robust performance and renowned reliability. Key features include a liquid-cooled, 686cc, 4-stroke engine with fuel injection, an independent front and rear suspension system, and advanced CVT transmission paired with the On-Command® 2WD/4WD drive system. These elements combine to deliver exceptional capability, comfort, and a superior riding experience in challenging terrains, solidifying its position as a benchmark in the utility ATV segment. This manual serves as an essential resource for owners, technicians, and mechanics, providing detailed guidance for maintaining and repairing the YFM 700 Grizzly FI. It encompasses a wide range of critical information, including complete engine overhaul procedures, fuel and electrical system diagnostics, drivetrain and suspension maintenance, brake system servicing, and bodywork and chassis repairs. Furthermore, it details routine maintenance schedules, troubleshooting guides for common issues, specific torque specifications, and comprehensive wiring diagrams. By following the step-by-step instructions and utilizing the technical data provided, users can effectively ensure the optimal performance, longevity, and safety of their vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM 700 Grizzly
Model Variant:
FI (Fuel Injection)
Generation
Generation Designation:
First Generation (2000-2009)
Codes
Chassis Code:
Likely internal Yamaha codes, not typically advertised externally. Refer to manual for specific VIN decoding.
👋 Introduction
Market Position
Segment:
Full-size, high-performance utility ATV.
Target Audience:
Enthusiasts, hunters, farmers, recreational riders seeking robust off-road capability and reliability.
Competitive Analysis
Key Competitors:
Can-Am Outlander, Polaris Sportsman, Suzuki King Quad, Honda Foreman/Rancher.
Competitive Advantages:
Renowned Yamaha reliability, powerful liquid-cooled engine, sophisticated independent suspension, strong EFI performance.
Key Features
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 5-valve, single-cylinder.
Transmission Type:
Yamaha Constant Velocity Transmission (CVT) with Ultramatic® system.
Drive System:
On-Command® 2WD/4WD with differential lock.
Suspension Type:
Independent front and rear suspension.
📋 Manual Details
Coverage Areas
Years Covered:
2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009
Regions Covered:
Global (Standard North American and European specifications as primary focus)
Page Count
Estimated Page Count:
Likely 400-600 pages (typical for comprehensive ATV service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication system, cooling system.
Fuel System:
Fuel injection system (EFI), fuel pump, injectors, throttle body, sensors, fuel tank and lines.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starter motor, battery, lighting, wiring diagrams.
Drivetrain:
Automatic transmission (CVT), drive shafts, differentials (front and rear), wheel hubs, CV joints.
Suspension:
Front and rear suspension systems, shocks, A-arms, steering linkage.
Brakes:
Hydraulic brake system, brake calipers, master cylinders, brake lines, pads, rotors.
Steering:
Handlebar, steering stem, tie rods, steering knuckles.
Bodywork Chassis:
Frame, fenders, body panels, seat, racks, skid plates.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, chain adjustment (if applicable on specific models).
Troubleshooting:
Diagnostic procedures for common issues, error code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair.
Rebuild Procedures:
Complete engine and transmission rebuild instructions.
Torque Specifications:
All critical fastener torque values for engine, chassis, and suspension components.
Wiring Diagrams:
Detailed electrical system schematics for fault diagnosis.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to full engine and transmission overhauls, including detailed diagnostics.
Diagnostic Capabilities:
Includes diagnostic procedures for EFI system, electrical faults, and mechanical issues.
Special Tools:
Lists required special tools for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Print Quality:
High-resolution images and clear text, suitable for printing.
Binding Type
Binding Type:
Not applicable (Digital Download)
Paper Type
Paper Type:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Liquid-cooled, SOHC, 5-valve, single-cylinder
Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm (Refer to manual for exact specification)
Compression Ratio:
9.2:1 (Refer to manual for exact specification)
Fuel Induction:
Mikuni 41mm throttle body, EFI (Electronic Fuel Injection)
Performance
Horsepower:
Estimated 45-50 HP (Varies by year and specific tuning; manual will have exact figures)
Torque:
Estimated 40-45 lb-ft (Varies by year; manual will have exact figures)
Fuel System
Fuel Type:
Unleaded gasoline (87 octane or higher recommended)
Fuel Tank Capacity:
4.4 gallons (16.8 L)
🔧 Transmission
Standard
Transmission Type:
Yamaha Constant Velocity Transmission (CVT) with Ultramatic®
Drive Modes:
H (High), L (Low), N (Neutral), R (Reverse), P (Park)
Optional
Optional Transmission:
N/A for this model generation
Features
Ultramatic System:
Engine braking, automatic adjustment for optimal performance and durability.
Drive System:
On-Command® 2WD/4WD with differential lock
📐 Dimensions
Exterior
Length:
Approximately 82.7 inches (2100 mm)
Width:
Approximately 45.5 inches (1155 mm)
Height:
Approximately 49.2 inches (1250 mm)
Wheelbase:
Approximately 50.2 inches (1275 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Weights
Dry Weight:
Approximately 560 lbs (254 kg)
Ground Clearance:
Approximately 10.8 inches (274 mm)
🛡️ Safety Features
Ratings
Safety Ratings:
ATV safety is dependent on rider skill and adherence to warnings. No formal crash test ratings like automobiles.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Engine Braking:
Integrated via Ultramatic® CVT for downhill control.
Drive System Control:
On-Command® 2WD/4WD with selectable differential lock for enhanced traction.
Passive Features
Frame Construction:
Durable steel frame designed for off-road conditions.
Ergonomics:
Designed for rider comfort and control, with comfortable seating and handlebar position.
Lighting:
Dual 30W Krypton headlights, 8W tail/stop light for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable. Utility ATV focused on function, not entertainment features like car infotainment systems.
Driver Assistance
Driver Assistance Features:
On-Command® 2WD/4WD system with differential lock provides enhanced traction and control for off-road conditions.
Engine Management:
EFI system optimizes fuel delivery and ignition timing for performance and efficiency.
Transmission Technology:
Ultramatic® CVT provides smooth power delivery and effective engine braking.
Connectivity
Connectivity Features:
Not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 km (1,200 miles) or 6 months (refer to manual for precise interval and conditions).
Oil Filter Replacement:
At every engine oil change.
Air Filter Cleaning:
Every 1,000 km (600 miles) or more frequently in dusty conditions.
Spark Plug Replacement:
Every 4,000 km (2,500 miles) or as needed based on inspection.
Cv Belt Inspection:
Inspect every 2,000 km (1,200 miles) for wear and damage.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (10W-40) or equivalent API SG or higher, JASO MA certified 4-stroke motorcycle oil.
Engine Oil Capacity:
3.78 US qt (3.6 L) with filter change. (Refer to manual for exact capacity)
Coolant Type:
Permanent type antifreeze (ethylene glycol based) with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CV boots, brake pads, wheel bearings, and drive belts are common wear items on high-mileage ATVs.
Potential Efi Issues:
While generally reliable, EFI sensors (TPS, MAP, O2) can sometimes require cleaning or replacement due to contaminants or age. Check for stored diagnostic codes.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, affecting steering and alignment. Regular greasing is crucial.
Cooling System Maintenance:
Ensure coolant levels are maintained and the system is free of blockages to prevent overheating, especially under heavy load.
📚 Vehicle History
Brand Heritage
Yamaha Heritage:
Yamaha Motor Company, established in 1955, is renowned for its long history of innovation, engineering excellence, and high-quality products across motorcycles, ATVs, marine engines, and more.
Model Evolution
Grizzly Lineage:
The YFM 700 Grizzly built upon the success of earlier Grizzly models, introducing fuel injection and a more powerful engine for enhanced performance and efficiency. It established itself as a benchmark in the utility ATV segment.
Production
Production Period:
2000-2009 for this specific generation, with updates and newer generations following.
Manufacturing Location:
Primarily manufactured in Japan, with some assembly potentially occurring in North America or other regions depending on the year and market.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The YFM 700 Grizzly has consistently been recognized by ATV enthusiasts and industry publications for its durability, performance, and off-road capability, often cited as a top-tier utility ATV.
Ratings
Owner Satisfaction:
Generally high owner satisfaction due to Yamaha's reputation for reliability and robust build quality.
Certifications
Emissions Certification:
Meets EPA and relevant regional emissions standards for off-road vehicles (specific certifications vary by model year and market).
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