Aprilia RST Mille 2000 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RST Mille Year: 2000 Vehicle Type: Sport-Touring Motorcycle Codes Engine Code: Rotax 990 V60 Magnesium 👋 Introduction Market Position Positioning: The Aprilia RST Mille 2000 was positioned as a high-performance Italian sport-touring motorcycle, blending potent engine performance with comfortable ergonomics for long-distance riding. It targeted experienced riders seeking a blend of speed, handling, and touring capability. Competitive Analysis Competitors: Competed against sport-touring machines from Japanese manufacturers like Yamaha (YZF1000R Thunderace), Kawasaki (ZZ-R1100/1200), and Suzuki (GSX1300R Hayabusa), as well as European offerings like Ducati's ST series. Key Features Distinguishing Features: Powerful V-twin engine, advanced chassis design, aggressive styling, sophisticated suspension, and an emphasis on Italian engineering and performance. 📋 Manual Details Coverage Areas Engine: Complete overhaul, tuning, diagnostics, fuel system, lubrication, cooling system, ignition system, exhaust system. Transmission: Gearbox inspection, maintenance, repair, clutch operation, final drive. Chassis: Frame inspection, suspension (front forks, rear shock absorber), steering system, wheel bearings. Brakes: Brake system maintenance, hydraulic components, caliper servicing, disc inspection, bleeding procedures. Electrical: Wiring diagrams, battery, charging system, starter motor, lighting, instrumentation, fault finding. Bodywork: Fairing removal and installation, seat, fuel tank, body panel maintenance. Troubleshooting: Common problems, diagnostic flowcharts, error code interpretation. Page Count Estimated Pages: ~500-700 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Systems: Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission, Drive Train, Chassis, Suspension, Steering, Brakes, Wheels, Tires, Electrical System, Instrumentation, Lighting, Bodywork, Maintenance Procedures, Troubleshooting. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain lubrication, brake pad replacement, coolant flush. Repair: Engine rebuild, gearbox overhaul, suspension component replacement, electrical component repair, brake caliper servicing. Troubleshooting: Diagnostic steps for starting issues, running problems, electrical faults, braking performance. Diagnostics: Systematic fault finding, use of diagnostic tools (if applicable), interpretation of symptoms. Technical Depth Depth: Comprehensive, covering basic servicing to full mechanical and electrical overhauls. Includes detailed specifications and procedures. 📊 Manual Specifications File Format Format: Digital PDF Searchability: Text-searchable for efficient information retrieval. Print Quality Quality: High-resolution scans, clear diagrams and text suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 60-degree V-twin Displacement: 998 cc (996 cm³) Bore X Stroke: 97 mm x 68 mm Performance Horsepower Peak: Approx. 130-135 hp (96-100 kW) at 9,000 rpm Torque Peak: Approx. 100-105 Nm (74-77 lb-ft) at 7,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual injectors per cylinder Fuel Type: Unleaded Gasoline (95-98 RON recommended) Ignition System Type: Digital electronic ignition with dual spark plugs per cylinder Lubrication System Type: Wet sump with oil cooler Cooling System Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate, hydraulically operated Features Final Drive: O-ring sealed chain drive 📐 Dimensions Exterior Length: Approx. 2,100 mm (82.7 in) Width: Approx. 760 mm (30 in) Height: Approx. 1,220 mm (48 in) Wheelbase: Approx. 1,450 mm (57.1 in) Weights Dry Weight: Approx. 205 kg (452 lbs) Wet Weight: Approx. 230 kg (507 lbs) (with fluids) 🛡️ Safety Features Ratings Safety Features General: High-performance braking system, advanced chassis stability, good rider visibility. Active Features Braking System: Dual 320mm discs with 4-piston radial calipers (front), Single 240mm disc with 2-piston caliper (rear). Brembo components. Suspension Features: Fully adjustable front forks (e.g., Showa or Paioli) and adjustable rear monoshock (e.g., Ohlins or Sachs) for optimized handling and stability. Passive Features Lighting: Halogen headlight, LED taillight, turn signals for visibility. 💡 Technology Features Infotainment Instrumentation: Digital dashboard with analog tachometer, LCD display for speed, odometer, trip meters, fuel level, coolant temperature, clock, and indicator lights. Driver Assistance Rider Aids: While primarily a mechanical machine, its advanced chassis and suspension contribute to rider stability and control. Connectivity Connectivity Features: N/A (Pre-smartphone era, no integrated digital connectivity). 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or annually (whichever comes first) Air Filter Replacement: Every 12,000 km Spark Plug Replacement: Every 12,000 km Coolant Flush: Every 2 years Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Type: API SG/SH/SJ or JASO MA certified, SAE 10W-40 or 10W-50 motorcycle specific oil. Engine Oil Capacity: Approx. 3.2 liters (3.4 US qt) with filter change Coolant Type: Ethylene glycol-based antifreeze with corrosion inhibitors (50% mix with distilled water recommended) Brake Fluid Type: DOT 4 hydraulic brake fluid Fork Oil Type: SAE 5W or 7.5W (check specific model variant for exact viscosity) Known Issues Common Wear Items: Clutch wear, regulator/rectifier failures, occasional electrical gremlins, fuel pump issues. Maintenance Tips: Regular cleaning of fuel injectors, proper chain tension adjustment, and proactive inspection of electrical connections are recommended for longevity. 📚 Vehicle History Brand Heritage Heritage: Aprilia, an Italian manufacturer with a strong racing pedigree, is known for...
The Aprilia RST Mille 2000 was positioned as a high-performance Italian sport-touring motorcycle, blending potent engine performance with comfortable ergonomics for long-distance riding. It targeted experienced riders seeking a blend of speed, handling, and touring capability.
Competitive Analysis
Competitors:
Competed against sport-touring machines from Japanese manufacturers like Yamaha (YZF1000R Thunderace), Kawasaki (ZZ-R1100/1200), and Suzuki (GSX1300R Hayabusa), as well as European offerings like Ducati's ST series.
Key Features
Distinguishing Features:
Powerful V-twin engine, advanced chassis design, aggressive styling, sophisticated suspension, and an emphasis on Italian engineering and performance.
Regular cleaning of fuel injectors, proper chain tension adjustment, and proactive inspection of electrical connections are recommended for longevity.
📚 Vehicle History
Brand Heritage
Heritage:
Aprilia, an Italian manufacturer with a strong racing pedigree, is known for its innovative engineering and high-performance motorcycles, particularly in the sportbike and racing categories.
Model Evolution
Evolution:
The RST Mille 2000 is part of Aprilia's V-twin sportbike lineage, evolving from earlier models and laying the groundwork for subsequent generations of RSV Mille and Tuono models. It aimed to offer a more comfortable yet still potent package for touring.
Production
Production Period:
The original RSV Mille and its variants, including the sport-touring RST Mille, were produced from 1997 through the early 2000s.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Received praise in contemporary reviews for its strong V-twin engine, capable chassis, and attractive Italian styling, though often noted for its slightly firm ride and potentially demanding maintenance compared to Japanese rivals.
Ratings
Performance Ratings:
Considered a top-tier sport-touring machine for its era, offering competitive performance against established benchmarks.
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