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2000 Audi A4 (b6-8e) Service and Repair Manual

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Basic Information Identification Make: Audi Model: A4 Model Year: 2000 Generation Chassis Code: B6 (8E/8H) Introduction Market Position Segment: Compact Executive Sedan/Wagon Competitive Analysis Key Competitors: BMW 3 Series (E46),...
Type: car
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Sku: 164084
2000 Audi A4 (b6-8e) Service and Repair Manual
Basic Information
Identification
Make: Audi
Model: A4
Model Year: 2000
Generation
Chassis Code: B6 (8E/8H)
Introduction
Market Position
Segment: Compact Executive Sedan/Wagon
Competitive Analysis
Key Competitors: BMW 3 Series (E46), Mercedes-Benz C-Class (W203), Lexus IS
Key Features
Design Philosophy: Known for its sophisticated design, premium interior, and available quattro all-wheel-drive system
Target Audience: Consumers seeking a blend of performance, luxury, and practicality in a compact executive vehicle
Manual Purpose
Purpose: To provide dealership technicians and skilled DIYers with the necessary information to maintain, diagnose, and repair the 2000 Audi A4 (B6)
Manual Details
Coverage Areas
Scope: All models and all repairs A-Z for the specified vehicle
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: Digital (assumed PDF based on typical availability)
Manual Coverage
Systems Covered
Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, pistons, connecting rods, engine block, oil pump, lubrication system
Engine Management: Fuel injection system (FSI, TFSI), ignition system, emission control systems (catalytic converter, EVAP), engine control module (ECM) diagnostics and programming
Transmission Manual: Clutch, gearshift mechanism, transmission overhaul, gear ratios, input/output shafts
Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic control system, transmission control module (TCM)
Drivetrain: Front-wheel drive, quattro all-wheel drive system, drive shafts, CV joints, differentials
Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link), shock absorbers, springs, anti-roll bars
Steering: Power steering system, steering rack, steering column, steering angle sensor
Brakes: Front and rear disc brakes, ABS, EBD, brake assist, hydraulic system, parking brake
Electrical System: Battery, alternator, starter motor, lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams
Body And Interior: Body panels, doors, hood, trunk, bumpers, interior trim, seating, airbags
HVAC: Heating, ventilation, air conditioning system, refrigerant, climate control module
Infotainment And Navigation: Audi Symphony/Concert audio systems, navigation systems, control units
Procedures Included
Maintenance: Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant service, timing belt/chain replacement (as applicable)
Diagnostics: On-board diagnostics (OBD-II), fault code retrieval and interpretation, component testing, troubleshooting charts
Repair: Component removal and installation, overhaul procedures, adjustments, calibrations
Troubleshooting: Systematic diagnosis of malfunctions with step-by-step guidance
Specifications: Torque specifications for all fasteners, fluid capacities, electrical values, clearances, wear limits
Technical Depth
Depth: Comprehensive from basic maintenance to advanced diagnostics and complete component overhauls
Manual Specifications
File Format
Format: PDF
Searchability: Searchable text for quick information retrieval
Print Quality
Printability: Printable pages for on-site workshop use
Binding Type
Binding: N/A (Digital)
Paper Type
Paper Quality: N/A (Digital)
Completeness
Completeness: Complete workshop manual covering all aspects of vehicle maintenance and repair
Engine Specifications
Primary Engine
Engine Code: B6 platform introduced for 2000 model year, likely featuring variants like 1.8T (APU/ARK/AVC), 2.4L (AGA/ALF/AML/APS/ARJ), and 2.8L (ACK/AFC/AMX/APR/AQD) initially, with 3.0L (ASN) appearing later in the generation. Manual covers these specific engine codes.
Engine Displacement 1.8T
Displacement: 1781 cc
Horsepower 1.8T: 170-180 PS (approx. 168-178 hp) depending on variant
Torque 1.8T: 210-220 Nm (approx. 155-162 lb-ft) depending on variant
Engine Displacement 2.4L
Displacement: 2393 cc
Horsepower 2.4L: 165-170 PS (approx. 163-168 hp)
Torque 2.4L: 230 Nm (approx. 170 lb-ft)
Engine Displacement 2.8L
Displacement: 2771 cc
Horsepower 2.8L: 190-193 PS (approx. 187-190 hp)
Torque 2.8L: 280 Nm (approx. 207 lb-ft)
Fuel System
Type: Multi-point Fuel Injection (MPI) or Fuel Stratified Injection (FSI) for some 1.8T variants
Fuel Type
Fuel: Premium Unleaded Gasoline (91 AKI or higher recommended)
Transmission
Standard Transmission
Type: 5-speed Manual
Optional Transmission
Type: 5-speed Tiptronic Automatic Transmission
Drivetrain Options
Drivetrain: Front-Wheel Drive (FWD) or quattro Permanent All-Wheel Drive (AWD)
Transmission Fluid
Manual Fluid Spec: API GL-4, SAE 75W-90 synthetic gear oil (specific Audi part numbers provided in manual)
Automatic Fluid Spec: G 052 162 A1 or equivalent ATF (specific Audi part numbers provided in manual)
Dimensions
Exterior Sedan
Length: Approx. 4574 mm (179.9 in)
Width: Approx. 1766 mm (69.5 in)
Height: Approx. 1423 mm (56.0 in)
Exterior Avant
Length: Approx. 4578 mm (180.2 in)
Width: Approx. 1766 mm (69.5 in)
Height: Approx. 1441 mm (56.7 in)
Wheelbase
Wheelbase: Approx. 2652 mm (104.4 in)
Weights
Curb Weight Approx: 1450 kg - 1650 kg (3200 - 3640 lbs) depending on engine and drivetrain
Cargo Volume
Trunk Volume Sedan: Approx. 455 liters (16.1 cu ft)
Cargo Volume Avant: Approx. 460 liters (16.2 cu ft) with rear seats up, expandable to 1530 liters (54.0 cu ft) with seats folded
Safety Features
Ratings
NHTSA Rating: Refer to specific government testing data for the 2000 model year; generally considered safe for its class. Manual provides safety system diagnostic procedures.
Active Features
ABS: Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD)
Traction Control: Optional Electronic Stability Control (ESC) or Traction Control System (ASR) depending on market and trim
Passive Features
Airbags: Driver and front passenger airbags, optional side airbags
Seatbelts: Front and rear seat belts with pre-tensioners and force limiters
Safety Systems
System Coverage: Diagnostic and repair procedures for ABS, airbags, seat belt pretensioners, and related sensors.
Technology Features
Infotainment
Audio Systems: Audi Symphony and Concert CD/Radio systems, optional Bose sound system.
Navigation: Optional Audi Navigation System Plus with DVD-based maps.
Driver Assistance
Parking Assist: Optional rear parking sensors.
Connectivity
Phone Integration: Optional Bluetooth hands-free preparation.
Lighting
Headlights: Standard Halogen Projector Headlights, optional Xenon Plus HID headlights.
Maintenance
Service Intervals General
Oil Change Interval: Typically 15,000 km (9,300 miles) or 12 months, whichever comes first, with flexible service interval (FSI) systems, subject to driving conditions. Refer to specific manual for exact recommendation based on engine and service indicator.
Air Filter Replacement: Every 30,000 km (18,600 miles) or as needed, check condition more frequently.
Cabin Filter Replacement: Every 15,000 km (9,300 miles) or annually.
Spark Plug Replacement: 1.8T: 60,000 km (37,000 miles). Naturally Aspirated: 90,000 km (56,000 miles). Check manual for exact specifications and part numbers.
Brake Fluid Flush: Every 2 years, regardless of mileage.
Coolant Service: Initial fill for life, or drain and refill every 4 years for long-life coolant. Check manual for specific coolant type (G12/G12+).
Fluid Specifications
Engine Oil Spec: VW 502 00 or VW 503 00 (for long-life) specification, SAE 0W-30 or 5W-30 synthetic oil. Specific viscosity depends on climate.
Coolant Spec: Audi G12 or G12+ (pink/red) ethylene glycol-based coolant, mixed 50/50 with distilled water.
Known Issues
Common Problems: Ignition coil failure (1.8T), oil consumption (1.8T), PCV valve issues, coolant flange leaks, transmission clutch wear, ABS sensor failures, window regulator failures.
Manual Utility For Issues: Manual provides diagnostic procedures and repair guides for all these common issues.
Vehicle History
Brand Heritage
Brand Focus: Audi, part of the Volkswagen Group, is known for its engineering, quattro AWD technology, and premium positioning.
Model Evolution
Generation Introduction: The B6 generation (Typ 8E) replaced the B5 generation Audi A4 and was introduced for the 2000 model year in Europe and for 2001 in North America. This manual specifically covers the initial year of the B6 platform.
Body Styles: Available as a 4-door Sedan and a 5-door Avant (wagon).
Production
Manufacturing Location: Ingolstadt and Neckarsulm, Germany
Awards & Recognition
Recognitions
Awards General: The Audi A4 consistently received positive reviews for its design, handling, and upscale interior. While specific awards for the 2000 model year are numerous, its class-leading attributes contributed to its strong sales and reputation.
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