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BMW K1200 K1200RS 2000 All Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2000 Codes Engine Code: K589 (shared with K1200LT) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: BMW K1200RS owners and independent mechanics seeking detailed repair and maintenance guidance Competitive Analysis Competitors 2000: Honda VFR800, Yamaha FJR1300, Kawasaki Concours GTR1000, Ducati ST2/ST4 Key Features Bike Characteristics: Powerful inline-four engine, shaft drive, advanced suspension, aerodynamic fairing, ABS, comfortable touring ergonomics Manual Value Proposition: Empowers owners to perform high-quality DIY repairs, reducing reliance on dealerships and extending the motorcycle's lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: 500+ Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: Downloadable (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission Chassis: Frame, Suspension (front and rear), Steering, Brakes (ABS included), Wheels and Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Battery, Charging System, Starting System, Electronic Control Units (ECU) Bodywork: Fairings, Body Panels, Seat, Fuel Tank, Luggage Systems Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Air Filter Service, Brake Fluid Flush, Coolant Flush, Drive Shaft Lubrication Component Overhaul: Engine Rebuild, Transmission Disassembly and Reassembly, Clutch Service, Suspension Overhaul, Brake System Repair Diagnostics And Troubleshooting: Fault Code Interpretation, Symptom-Based Diagnostics, Electrical System Troubleshooting, Mechanical Component Diagnosis Special Tools And Procedures: Torque Specifications, Timing Adjustments, Calibration Procedures, BMW Specific Diagnostic Tools Technical Depth Depth Level: Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics) 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if properly generated) Print Quality Print Readability: High (suitable for printing individual pages or the entire manual) Binding Type Binding Recommendation: Coil-bound or binder for ease of use and lay-flat viewing Paper Type Paper Recommendation: Durable, matte paper to minimize glare in a workshop environment ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, inline four-cylinder Displacement: 1171 cc (71.6 cubic inches) Bore X Stroke: 70.5 mm x 75 mm Compression Ratio: 10.0:1 Performance Horsepower: 116 hp (86 kW) @ 8500 rpm (approx.) Torque: 102 Nm (75 lb-ft) @ 6750 rpm (approx.) Fuel System Fuel Delivery: Fuel Injection (Bosch Motronic MA 2.4) Fuel Type: Unleaded Premium (95 RON / 91 AKI) Fuel Capacity: 21 liters (5.5 US gal) Ignition System Ignition Type: Digital Electronic Ignition Cooling System Cooling Method: Liquid Cooling Lubrication System Oil Type Spec: SAE 20W-40 Synthetic Motorcycle Oil (BMW recommended) Oil Capacity W Filter: Approx. 4.5 liters 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh gearbox Optional Optional Features: N/A (standard transmission) Features Drive System: Shaft Drive Clutch Type: Hydraulically actuated, multi-plate wet clutch Final Drive Oil Type: SAE 90 Hypoid Gear Oil Final Drive Oil Capacity: Approx. 0.25 liters 📐 Dimensions Exterior Length: Approx. 2200 mm (86.6 in) Width At Handlebars: Approx. 860 mm (33.9 in) Height At Seat: Approx. 800 mm (31.5 in) (adjustable) Weights Dry Weight: Approx. 241 kg (531 lbs) Wet Weight: Approx. 260 kg (573 lbs) Max Gross Vehicle Weight: Approx. 490 kg (1080 lbs) 🛡️ Safety Features Ratings ABS System: BMW Integral ABS (Standard) Active Features Braking System Front: Dual 320 mm discs, 4-piston calipers Braking System Rear: Single 284 mm disc, 2-piston caliper Passive Features Lighting: Halogen Headlight, LED Taillight Frame Construction: Aluminum Trellis Frame 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, digital multi-function display (odo, trip, clock, coolant temp, fuel level). Audio System: Optional integrated audio system (radio, CD player) on some models. Driver Assistance ABS Integration: BMW Integral ABS, a combined braking system where the brake lever applies front and rear, and the pedal primarily applies the rear. Connectivity Diagnostic Port: BMW 16-pin diagnostic connector for fault code reading and system diagnostics. Lighting Headlight System: Single Halogen Headlight with integrated turn signals in fairing. Manual covers bulb replacement and aiming. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually Major Service Interval: Every 20,000 km (12,000 miles) - includes valve clearance check, shaft drive inspection, etc. Spark Plug Replacement: Every 20,000 km (12,000 miles) Fluid Specifications Brake Fluid Type: DOT 4 (or BMW branded equivalent) Coolant Type: BMW Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) Coolant Capacity: Approx. 3.5 liters Known Issues Common Wear Items: Clutch wear, starter motor solenoid, fuel pump, voltage regulator, alternator brushes, driveshaft spline wear. Electrical Gremlins: Corrosion on connectors, particularly around the ECU and ABS module, can cause intermittent issues. Suspension Components: Rear shock absorber seal leaks, wear in the Paralever drive shaft housing. 📚 Vehicle History Brand Heritage Manufacturer: Bayerische Motoren Werke AG (BMW), German manufacturer with a long history in automotive and motorcycle engineering. Model Evolution K Series Lineage: Part of BMW's K-series 'Flying Brick' era, known for its unique transverse inline-four engines and...
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BMW K1200 K1200RS 2000 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K1200RS
Year:
2000
Codes
Engine Code:
K589 (shared with K1200LT)
👋 Introduction
Market Position
Segment:
Sport Touring Motorcycle
Target Audience:
BMW K1200RS owners and independent mechanics seeking detailed repair and maintenance guidance
Competitive Analysis
Competitors 2000:
Honda VFR800, Yamaha FJR1300, Kawasaki Concours GTR1000, Ducati ST2/ST4
Key Features
Bike Characteristics:
Powerful inline-four engine, shaft drive, advanced suspension, aerodynamic fairing, ABS, comfortable touring ergonomics
Manual Value Proposition:
Empowers owners to perform high-quality DIY repairs, reducing reliance on dealerships and extending the motorcycle's lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Pages:
500+
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission
Chassis:
Frame, Suspension (front and rear), Steering, Brakes (ABS included), Wheels and Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Battery, Charging System, Starting System, Electronic Control Units (ECU)
Bodywork:
Fairings, Body Panels, Seat, Fuel Tank, Luggage Systems
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Air Filter Service, Brake Fluid Flush, Coolant Flush, Drive Shaft Lubrication
Component Overhaul:
Engine Rebuild, Transmission Disassembly and Reassembly, Clutch Service, Suspension Overhaul, Brake System Repair
Diagnostics And Troubleshooting:
Fault Code Interpretation, Symptom-Based Diagnostics, Electrical System Troubleshooting, Mechanical Component Diagnosis
Special Tools And Procedures:
Torque Specifications, Timing Adjustments, Calibration Procedures, BMW Specific Diagnostic Tools
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine rebuilds and advanced electrical diagnostics)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (if properly generated)
Print Quality
Print Readability:
High (suitable for printing individual pages or the entire manual)
Binding Type
Binding Recommendation:
Coil-bound or binder for ease of use and lay-flat viewing
Paper Type
Paper Recommendation:
Durable, matte paper to minimize glare in a workshop environment
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, inline four-cylinder
Displacement:
1171 cc (71.6 cubic inches)
Bore X Stroke:
70.5 mm x 75 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
116 hp (86 kW) @ 8500 rpm (approx.)
Torque:
102 Nm (75 lb-ft) @ 6750 rpm (approx.)
Fuel System
Fuel Delivery:
Fuel Injection (Bosch Motronic MA 2.4)
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Fuel Capacity:
21 liters (5.5 US gal)
Ignition System
Ignition Type:
Digital Electronic Ignition
Cooling System
Cooling Method:
Liquid Cooling
Lubrication System
Oil Type Spec:
SAE 20W-40 Synthetic Motorcycle Oil (BMW recommended)
Oil Capacity W Filter:
Approx. 4.5 liters
🔧 Transmission
Standard
Transmission Type:
6-speed, constant mesh gearbox
Optional
Optional Features:
N/A (standard transmission)
Features
Drive System:
Shaft Drive
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
Final Drive Oil Type:
SAE 90 Hypoid Gear Oil
Final Drive Oil Capacity:
Approx. 0.25 liters
📐 Dimensions
Exterior
Length:
Approx. 2200 mm (86.6 in)
Width At Handlebars:
Approx. 860 mm (33.9 in)
Height At Seat:
Approx. 800 mm (31.5 in) (adjustable)
Weights
Dry Weight:
Approx. 241 kg (531 lbs)
Wet Weight:
Approx. 260 kg (573 lbs)
Max Gross Vehicle Weight:
Approx. 490 kg (1080 lbs)
🛡️ Safety Features
Ratings
ABS System:
BMW Integral ABS (Standard)
Active Features
Braking System Front:
Dual 320 mm discs, 4-piston calipers
Braking System Rear:
Single 284 mm disc, 2-piston caliper
Passive Features
Lighting:
Halogen Headlight, LED Taillight
Frame Construction:
Aluminum Trellis Frame
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer and speedometer, digital multi-function display (odo, trip, clock, coolant temp, fuel level).
Audio System:
Optional integrated audio system (radio, CD player) on some models.
Driver Assistance
ABS Integration:
BMW Integral ABS, a combined braking system where the brake lever applies front and rear, and the pedal primarily applies the rear.
Connectivity
Diagnostic Port:
BMW 16-pin diagnostic connector for fault code reading and system diagnostics.
Lighting
Headlight System:
Single Halogen Headlight with integrated turn signals in fairing. Manual covers bulb replacement and aiming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually
Major Service Interval:
Every 20,000 km (12,000 miles) - includes valve clearance check, shaft drive inspection, etc.
Spark Plug Replacement:
Every 20,000 km (12,000 miles)
Fluid Specifications
Brake Fluid Type:
DOT 4 (or BMW branded equivalent)
Coolant Type:
BMW Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
Coolant Capacity:
Approx. 3.5 liters
Known Issues
Common Wear Items:
Clutch wear, starter motor solenoid, fuel pump, voltage regulator, alternator brushes, driveshaft spline wear.
Electrical Gremlins:
Corrosion on connectors, particularly around the ECU and ABS module, can cause intermittent issues.
Suspension Components:
Rear shock absorber seal leaks, wear in the Paralever drive shaft housing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), German manufacturer with a long history in automotive and motorcycle engineering.
Model Evolution
K Series Lineage:
Part of BMW's K-series 'Flying Brick' era, known for its unique transverse inline-four engines and shaft drive.
K1200Rs Introduction:
Introduced in 1997 as a more sporting variant of the K1100LT, evolving into the K1200RS with updated engine and chassis.
Production
Production Years:
1997-2004 (K1200RS model generation)
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its performance, comfort, and engineering quality, though complex systems require specialized knowledge.
Ratings
Reliability Reputation:
Solid mechanical reliability when properly maintained; electrical gremlins are the primary concern for owners.
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