Peugeot 307 Complete Workshop Service Repair Manual 2001 2002 2003 2004 2005 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: Peugeot Model: 307 Product Name: Peugeot 307 Complete Workshop Service Repair Manual Codes Chassis Codes: 3A, 3C, 3E, 3H (primarily for hatchback and estate variants; SW, CC variants also covered) 👋 Introduction Market Position Segment: Compact family car, positioned as a more premium and stylish option within its segment. Competitive Analysis Key Competitors: Volkswagen Golf, Ford Focus, Opel Astra, Renault Megane, Honda Civic, Toyota Corolla. Key Features Design Philosophy: Emphasis on ride comfort, spacious interior for its class, distinctive French styling, and advanced safety features. Innovation: Introduction of multiplexed electrical systems (CAN bus), advanced safety (e.g., ESP across range), and innovative features like the panoramic glass roof on certain models. 📋 Manual Details Coverage Areas Model Years: 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009 Body Styles Covered: Hatchback (3-door, 5-door), Estate (SW), Convertible (CC) Engine Variants Covered: All petrol and diesel engines offered for the 307 within the specified years. Transmission Types Covered: Manual and Automatic transmissions. Trim Levels Covered: All trim levels and configurations. Page Count Estimated Page Count: Likely exceeds 1000 pages (typical for a complete workshop manual covering multiple years and variants). Manual Type Type: Complete Workshop Service and Repair Manual Language Language: English (implied by common availability, though other languages may exist for specific markets). Format Format: Digital Downloadable (PDF), Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, crankshaft, connecting rods, pistons, timing systems, lubrication, cooling systems. Engine Management: Fuel injection (petrol and diesel), ignition systems, emissions control, engine control units (ECU), sensors, actuators, diagnostic trouble codes (DTCs). Transmission Manual: Clutch, gearbox internals, shift mechanism, final drive. Transmission Automatic: Automatic transmission assembly, torque converter, valve body, hydraulic circuits, electronic control. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, wheel bearings. Steering: Steering rack, power steering pump (hydraulic/electric), steering column, wheel alignment specifications. Brakes: Front and rear brake systems (disc brakes), brake calipers, pads, rotors, master cylinder, brake booster, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) components. Electrical System: Battery, charging system (alternator), starter motor, lighting systems, fuses, relays, wiring diagrams, multiplexed systems (CAN bus). Body And Chassis: Body panels, doors, hinges, latches, glass, interior trim, underbody protection, chassis components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, compressor, evaporator, condenser, climate control. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, crash sensors, occupant restraint systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, brake checks, tyre rotations. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation. Repair: Step-by-step repair instructions for all major systems, including component removal, overhaul, and reassembly. Diagnostics: Fault finding, use of diagnostic tools (e.g., Peugeot Planet System), interpretation of live data, component testing. Calibration And Adaptation: Procedures for recalibrating sensors, adapting control units after replacement (e.g., throttle body, steering angle sensor). Wiring Diagrams: Detailed electrical wiring schematics for all circuits, component locations, connector pinouts. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including electrical diagnostics and body repairs. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely fully searchable text due to being a digital manual. Print Quality Quality: High quality, designed for clear printing of text and diagrams. Binding Type Binding: Not applicable (digital download), but designed for home/workshop printing and binding. Paper Type Paper Recommendation: Standard printer paper, or heavier stock for frequently used sections. ⚙️ Engine Specifications Primary Engine Petrol Engines: 1.4L (TU3), 1.6L (NFU/9HZ - 16v), 1.6L (EW10J4 - 16v, 110 PS), 2.0L (EW10J4 - 16v, 138 PS), 1.6L THP (Prince engine - turbo, 150/170 PS) introduced later in the generation. Diesel Engines: 1.4L HDi (DV4), 1.6L HDi (DV6 - 16v, 90/110 PS), 2.0L HDi (DW10 - 90/110/136 PS). Performance Horsepower Range: Approximately 70 PS (1.4 HDi) to 180 PS (for performance variants like 307 GTI/RC). Torque Range: Varies significantly based on engine, e.g., 1.6 HDi ~200-250 Nm, 2.0 HDi ~250-300 Nm. Fuel System Petrol Injection: Electronic multi-point fuel injection (MPFI). Diesel Injection: Common Rail Direct Injection (CRDi), with variable geometry turbochargers (VGT) on many variants. 🔧 Transmission Standard Manual Transmissions: 5-speed and 6-speed manual gearboxes (e.g., MA gearboxes). Optional Automatic Transmissions: 4-speed automatic (AL4) and later 6-speed automatic transmissions (Tiptronic system). Features Clutch Type: Hydraulic actuation for all models. 📐 Dimensions Exterior Length: Hatchback: Approx. 4213-4276 mm; SW: Approx. 4425 mm; CC: Approx. 4350 mm. Width: Approx. 1747-1760 mm (excluding mirrors). Height: Hatchback: Approx. 1460-1516 mm; SW: Approx. 1540 mm; CC: Approx. 1388 mm. Interior Passenger Volume: Designed for good interior space, especially headroom for its class. Cargo Boot Capacity: Hatchback: Approx. 341-465 litres (depending on rear seat position); SW: Approx. 506-624 litres. Weights Curb Weight Range: Approx. 1200 kg to 1500 kg, depending on engine, transmission, and...

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Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Product Name:

Peugeot 307 Complete Workshop Service Repair Manual

Codes

Chassis Codes:

3A, 3C, 3E, 3H (primarily for hatchback and estate variants; SW, CC variants also covered)

👋 Introduction

Market Position

Segment:

Compact family car, positioned as a more premium and stylish option within its segment.

Competitive Analysis

Key Competitors:

Volkswagen Golf, Ford Focus, Opel Astra, Renault Megane, Honda Civic, Toyota Corolla.

Key Features

Design Philosophy:

Emphasis on ride comfort, spacious interior for its class, distinctive French styling, and advanced safety features.

Innovation:

Introduction of multiplexed electrical systems (CAN bus), advanced safety (e.g., ESP across range), and innovative features like the panoramic glass roof on certain models.

📋 Manual Details

Coverage Areas

Model Years:

2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009

Body Styles Covered:

Hatchback (3-door, 5-door), Estate (SW), Convertible (CC)

Engine Variants Covered:

All petrol and diesel engines offered for the 307 within the specified years.

Transmission Types Covered:

Manual and Automatic transmissions.

Trim Levels Covered:

All trim levels and configurations.

Page Count

Estimated Page Count:

Likely exceeds 1000 pages (typical for a complete workshop manual covering multiple years and variants).

Manual Type

Type:

Complete Workshop Service and Repair Manual

Language

Language:

English (implied by common availability, though other languages may exist for specific markets).

Format

Format:

Digital Downloadable (PDF), Printable

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, crankshaft, connecting rods, pistons, timing systems, lubrication, cooling systems.

Engine Management:

Fuel injection (petrol and diesel), ignition systems, emissions control, engine control units (ECU), sensors, actuators, diagnostic trouble codes (DTCs).

Transmission Manual:

Clutch, gearbox internals, shift mechanism, final drive.

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, hydraulic circuits, electronic control.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, anti-roll bars, wheel bearings.

Steering:

Steering rack, power steering pump (hydraulic/electric), steering column, wheel alignment specifications.

Brakes:

Front and rear brake systems (disc brakes), brake calipers, pads, rotors, master cylinder, brake booster, ABS (Anti-lock Braking System), ESP (Electronic Stability Program) components.

Electrical System:

Battery, charging system (alternator), starter motor, lighting systems, fuses, relays, wiring diagrams, multiplexed systems (CAN bus).

Body And Chassis:

Body panels, doors, hinges, latches, glass, interior trim, underbody protection, chassis components.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant circuits, compressor, evaporator, condenser, climate control.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, crash sensors, occupant restraint systems.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, brake checks, tyre rotations.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation.

Repair:

Step-by-step repair instructions for all major systems, including component removal, overhaul, and reassembly.

Diagnostics:

Fault finding, use of diagnostic tools (e.g., Peugeot Planet System), interpretation of live data, component testing.

Calibration And Adaptation:

Procedures for recalibrating sensors, adapting control units after replacement (e.g., throttle body, steering angle sensor).

Wiring Diagrams:

Detailed electrical wiring schematics for all circuits, component locations, connector pinouts.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to advanced engine and transmission rebuilds, including electrical diagnostics and body repairs.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely fully searchable text due to being a digital manual.

Print Quality

Quality:

High quality, designed for clear printing of text and diagrams.

Binding Type

Binding:

Not applicable (digital download), but designed for home/workshop printing and binding.

Paper Type

Paper Recommendation:

Standard printer paper, or heavier stock for frequently used sections.

⚙️ Engine Specifications

Primary Engine

Petrol Engines:

1.4L (TU3), 1.6L (NFU/9HZ - 16v), 1.6L (EW10J4 - 16v, 110 PS), 2.0L (EW10J4 - 16v, 138 PS), 1.6L THP (Prince engine - turbo, 150/170 PS) introduced later in the generation.

Diesel Engines:

1.4L HDi (DV4), 1.6L HDi (DV6 - 16v, 90/110 PS), 2.0L HDi (DW10 - 90/110/136 PS).

Performance

Horsepower Range:

Approximately 70 PS (1.4 HDi) to 180 PS (for performance variants like 307 GTI/RC).

Torque Range:

Varies significantly based on engine, e.g., 1.6 HDi ~200-250 Nm, 2.0 HDi ~250-300 Nm.

Fuel System

Petrol Injection:

Electronic multi-point fuel injection (MPFI).

Diesel Injection:

Common Rail Direct Injection (CRDi), with variable geometry turbochargers (VGT) on many variants.

🔧 Transmission

Standard

Manual Transmissions:

5-speed and 6-speed manual gearboxes (e.g., MA gearboxes).

Optional

Automatic Transmissions:

4-speed automatic (AL4) and later 6-speed automatic transmissions (Tiptronic system).

Features

Clutch Type:

Hydraulic actuation for all models.

📐 Dimensions

Exterior

Length:

Hatchback: Approx. 4213-4276 mm; SW: Approx. 4425 mm; CC: Approx. 4350 mm.

Width:

Approx. 1747-1760 mm (excluding mirrors).

Height:

Hatchback: Approx. 1460-1516 mm; SW: Approx. 1540 mm; CC: Approx. 1388 mm.

Interior

Passenger Volume:

Designed for good interior space, especially headroom for its class.

Cargo

Boot Capacity:

Hatchback: Approx. 341-465 litres (depending on rear seat position); SW: Approx. 506-624 litres.

Weights

Curb Weight Range:

Approx. 1200 kg to 1500 kg, depending on engine, transmission, and body style.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

5 Stars (achieved by early models, later versions might have minor variations but generally maintained high safety standards).

Active Features

Standard on most models, often with EBD (Electronic Brakeforce Distribution) and EBA (Emergency Brake Assist).

Optional on many models, standard on higher trims and later years. Includes ASR (Traction Control) and CSV (Cornering Stability Control).

Passive Features

Airbags:

Driver, front passenger, side airbags, and curtain airbags (depending on trim and body style).

Seat Belts:

Three-point seat belts with force limiters and pre-tensioners for front seats.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player, often with steering wheel controls. Higher trims may feature upgraded sound systems and a central display unit.

Navigation:

Optional factory-fitted navigation system available on some models, often integrated into the central display.

Driver Assistance

Cruise Control:

Optional on many models, allowing for driver-set speed limitation and maintenance.

Parking Sensors:

Optional front and rear parking sensors.

Connectivity

Bluetooth:

Available on later models or as an aftermarket option.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000-20,000 km or 1-2 years, depending on engine and oil specification (check manual for exact intervals).

Oil Change Interval Diesel:

Typically 15,000-20,000 km or 1-2 years, especially with DPF (Diesel Particulate Filter) requiring specific oil. Check manual.

Timing Belt Replacement:

Crucial for many engines. Typically every 120,000 km or 5 years for petrol engines (e.g., EW10, EW12). HDi engines often use timing chains or have different replacement intervals (check manual for specific engine code).

Fluid Specifications

Engine Oil Petrol:

API SN/CF, ACEA A3/B4, often requiring 5W-30 or 5W-40 viscosity grade (e.g., Total Quartz).

Engine Oil Diesel:

API CF, ACEA C2/C3 for DPF-equipped engines (e.g., 1.6 HDi, 2.0 HDi 136 PS). Viscosity often 5W-30 (e.g., Total Quartz Ineo).

Coolant:

Peugeot/Citroën Extended Life Coolant (Blue or Purple), typically a 50/50 mix with distilled water. Specification: PSA S71-1209 or similar.

Brake Fluid:

DOT 4 (ISO 4925) Brake Fluid.

Transmission Fluid Manual:

API GL-4, SAE 75W-80 or 75W-90 gear oil (e.g., Total Transmission BV).

Transmission Fluid Automatic:

Specific ATF fluid for AL4 transmission, e.g., LT 71141 or equivalent (e.g., Total Fluide AT42).

Known Issues

Common Petrol Issues:

Coil pack failures, lambda sensor issues, catalytic converter failure, occasional oil leaks from engine seals. Some early 1.6 and 2.0 engines could suffer from oil consumption.

Common Diesel Issues:

DPF regeneration issues (especially with short journeys), turbocharger problems on early 1.6 HDi, injector issues, EGR valve failures, potential for cylinder head gasket leaks on older engines.

Common Electrical Issues:

Faulty BSI (Body Style Interface) module, dashboard warning lights, immobiliser problems, issues with electric window regulators.

Common Suspension Issues:

Worn front suspension components (e.g., drop links, ball joints), rear axle beam issues on some models (requiring specialized repair).

📚 Vehicle History

Brand Heritage

Peugeot Legacy:

Peugeot has a long history of producing well-regarded family cars, known for comfort and innovative design (e.g., 205, 306).

Model Evolution

Generation 1 Launch:

First generation (Mk1) launched in 2001, replacing the Peugeot 306. Known for its distinctive styling and spacious interior.

Facelift:

A significant facelift occurred around 2005/2006, with revised front-end styling (sharper headlights, redesigned grille), improved interior materials, and updated engine options (e.g., introduction of 1.6 THP).

Production

Manufacturing Locations:

Primarily manufactured in France (e.g., Mulhouse) and other European plants.

Production End Of Generation:

The 307 generation was succeeded by the Peugeot 308, with production continuing into the late 2000s.

🏆 Awards & Recognition

Recognitions

Car Of The Year Awards:

Peugeot 307 was awarded 'European Car of the Year' for 2002, highlighting its critical acclaim at launch.

Ratings

Consumer Reviews:

Generally positive for comfort, space, and styling, but some reliability concerns were noted in long-term ownership surveys, particularly with early diesel engines and electrical systems.