🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Model Years Covered: 2001, 2002, 2003 Codes Platform Code: BJ (Second Generation Protege) Chassis Code: BJ5W 👋 Introduction Market Position Vehicle Segment: Compact Wagon / Sport Wagon Target Audience: Families, individuals seeking practicality, versatility, and sporty handling in a compact package. Competitive Analysis Key Competitors: Subaru Outback, Honda CR-V, Toyota RAV4, Ford Focus Wagon, Volkswagen Golf Wagon. Key Features Practicality: Ample cargo space, versatile interior, raised ride height compared to a sedan. Driving Dynamics: Sporty handling characteristics, often praised for its engaging driving experience. Styling: Distinctive, somewhat 'Euro-inspired' styling for its segment. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable (typically PDF) Page Count Estimated Page Count: Varies by specific manual, but comprehensive workshop manuals often exceed 1000 pages 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, lubrication, cooling system, exhaust system, engine management (ECU/ECM), emissions control. Transmission: Manual and automatic transmission repair, clutch, drivetrain components (CV joints, driveshafts). Chassis: Suspension (front and rear), steering system, braking system (ABS diagnostics and repair), wheels, tires. Electrical: Wiring diagrams, lighting, battery, charging system, starting system, instrumentation, power windows, power locks, climate control electricals, audio system. Body: Body construction, interior trim, exterior trim, doors, windows, glass, bumpers, sheet metal repair, paint. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Diagnostics: On-Board Diagnostics (OBD-II) system, DTC (Diagnostic Trouble Code) interpretation and troubleshooting. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Repair: Component removal and installation, engine overhaul, transmission rebuild, brake component replacement, suspension component replacement, electrical component troubleshooting and repair. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, symptom-based troubleshooting guides. Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information on required special tools and diagnostic equipment (e.g., scan tools, multimeter). 📊 Manual Specifications File Format Digital Format: PDF (typically optimized for digital viewing and printing) Print Quality Printability: Designed to be printable, often with clear diagrams and text. Binding Type Physical Format If Printed: Not applicable for downloadable, but professionally bound if a physical copy were produced (e.g., comb binding, saddle stitch). Paper Type Physical Format If Printed: Not applicable for downloadable, but typically printed on durable, high-quality paper suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1991 cc) Performance Horsepower: 110-115 HP (depending on market and specific tuning) Torque: 110-115 lb-ft (depending on market and specific tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Other Specs Bore X Stroke: 83.0 mm x 92.0 mm Compression Ratio: 9.1:1 Firing Order: 1-3-4-2 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Drivetrain: Front-Wheel Drive (FWD) Clutch Type: Hydraulically Actuated Dry Single Plate (Manual) 📐 Dimensions Exterior Length: Approx. 173.0 inches (4395 mm) Width: Approx. 67.7 inches (1720 mm) Height: Approx. 59.6 inches (1515 mm) Wheelbase: Approx. 102.7 inches (2605 mm) Front Track: Approx. 59.1 inches (1500 mm) Rear Track: Approx. 58.3 inches (1480 mm) Interior Passenger Volume: Approx. 94.4 cubic feet (2673 L) Cargo Cargo Volume Behind Rear Seats: Approx. 27.9 cubic feet (790 L) Cargo Volume With Rear Seats Folded: Approx. 54.4 cubic feet (1540 L) Weights Curb Weight: Approx. 2800 - 2950 lbs (1270 - 1340 kg) depending on transmission and options. Gross Vehicle Weight Rating: Approx. 3900 lbs (1769 kg) Wheels Tires Wheel Size: 15-inch or 16-inch alloy wheels standard on Protege 5. Tire Size: Typically P205/50R16 or P195/60R15. Bolt Pattern: 5x114.3 mm (5x4.5 inches) Center Bore: 67.1 mm 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2001-2003 Protege sedan often used for reference) NHTSA Front Impact Passenger: 4 Stars (2001-2003 Protege sedan often used for reference) IIHS Front Offset Crash Rating: Good (for comparable Protege models) Active Features ABS: Anti-lock Braking System (ABS) available/standard depending on trim. Traction Control: Traction Control System (TCS) available on some models. Passive Features Airbags Front: Driver and Front Passenger Airbags standard. Airbags Side: Optional front side-impact airbags. Seatbelts: 3-point front seat belts with pretensioners, 3-point rear seat belts. 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio system. Climate Control: Manual or automatic climate control depending on trim level. Driver Assistance Cruise Control: Available on most trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors standard or available. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed. Spark Plug...
Approx. 2800 - 2950 lbs (1270 - 1340 kg) depending on transmission and options.
Gross Vehicle Weight Rating:
Approx. 3900 lbs (1769 kg)
Wheels Tires
Wheel Size:
15-inch or 16-inch alloy wheels standard on Protege 5.
Tire Size:
Typically P205/50R16 or P195/60R15.
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Center Bore:
67.1 mm
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2001-2003 Protege sedan often used for reference)
NHTSA Front Impact Passenger:
4 Stars (2001-2003 Protege sedan often used for reference)
IIHS Front Offset Crash Rating:
Good (for comparable Protege models)
Active Features
ABS:
Anti-lock Braking System (ABS) available/standard depending on trim.
Traction Control:
Traction Control System (TCS) available on some models.
Passive Features
Airbags Front:
Driver and Front Passenger Airbags standard.
Airbags Side:
Optional front side-impact airbags.
Seatbelts:
3-point front seat belts with pretensioners, 3-point rear seat belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional premium audio system.
Climate Control:
Manual or automatic climate control depending on trim level.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors standard or available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plug Replacement:
Platinum-tipped plugs: typically 60,000 - 100,000 miles. Consult manual for exact type and interval.
Coolant Replacement:
First replacement around 60,000 miles (96,000 km), then every 30,000-50,000 miles (48,000-80,000 km).
Transmission Fluid Change:
Manual: Inspect regularly, change fluid if contaminated. Automatic: Typically 30,000 - 60,000 miles (48,000 - 96,000 km), depending on driving conditions.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-II/GF-III certified, SAE 5W-30 recommended for most conditions.
Engine Oil Capacity:
Approx. 3.9 US quarts (3.7 Liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, Mazda specific coolant or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid Type:
Mazda ATF-III or Dexron III equivalent.
Automatic Transmission Fluid Type:
Mazda ATF-M-III or Dexron III equivalent.
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 gear oil.
Known Issues
Engine Mounts:
Can degrade over time leading to increased vibration and noise.
Coil Packs:
Ignition coil packs can fail, leading to misfires and rough running.
Power Steering Pump Leaks:
Leaks from the power steering pump or hoses can occur.
Catalytic Converter Issues:
Can become clogged or fail, affecting engine performance and emissions.
Rust And Corrosion:
Common in older vehicles, particularly around wheel wells, rocker panels, and suspension components depending on climate.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's 'Zoom-Zoom' philosophy emphasizes driving enjoyment, sportiness, and responsive handling.
Model Evolution
Protege Lineage:
The Protege line spanned multiple generations, with the BJ generation (1998-2003) being the basis for the Protege 5.
Protege 5 Introduction:
Introduced for the 2002 model year (in North America) as a variant of the second-generation Protege sedan and hatchback.
Successor:
The Mazda 3 (also known as Mazda Axela in some markets) succeeded the Protege line starting in 2004.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Car And Driver Best 10:
The Mazda Protege line, including variations, was recognized by Car and Driver multiple times in its '10Best' list in earlier generations, contributing to brand prestige. While the Protege 5 itself might not have specific 'awards' entries, its underlying platform and Mazda's reputation in this era are relevant.
Ratings
Jd Power Initial Quality Rating:
Mazda as a brand generally received decent, though not class-leading, initial quality ratings during this period.
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