2001-2002 Mitsubishi Lancer EVO 7 Service Repair Workshop Manual 2001 2002
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Year: 2001-2002 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Compact Sedan / Rally Homologation Special Competitors: Subaru Impreza WRX STI, Honda Civic Type R (EK9/EP3), Ford Focus RS Mk1 Key Features Driving Dynamics: Advanced All-Wheel Drive (AWC), Active Yaw Control (AYC), helical front LSD, limited-slip rear differential (LSD) Performance Engine: Iconic 4G63T 2.0L DOHC Turbocharged Inline-4 Competitive Analysis Unique Selling Points: Exceptional handling, potent turbocharged engine, sophisticated AWD system, rally-bred heritage 📋 Manual Details Coverage Areas Primary Markets: Japan, Europe, Australia (specific markets may vary) Page Count Estimated Pages: 1500-2000+ (typical for a comprehensive workshop manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (Japanese original, with English translation common for such manuals) Format Format: Downloadable Digital Format (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63T), transmission, drivetrain, fuel system, exhaust system Chassis: Suspension (front and rear), steering system, braking system, wheels and tires Electrical: Ignition system, starting and charging, lighting, instrumentation, audio, HVAC controls, body electrical, ECUs, wiring diagrams Body: Body structure, exterior panels, interior trim, glass, doors, seals, paint and coatings Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Step-by-step instructions for component removal, installation, and repair for all major systems Diagnostics: On-board diagnostics (OBD-II), error code definitions, component testing, sensor readings Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and alignment procedures 📊 Manual Specifications File Format Digital Format: PDF Print Quality Resolution: High-resolution scans, ensuring clarity of text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: 2.0L DOHC turbocharged inline-4, cast-iron block, aluminum head Performance Horsepower Ps: 280 PS (276 bhp) @ 6500 rpm (JDM/European spec, often higher in some markets/tunable variants) Torque Nm: 373 Nm (275 lb-ft) @ 3000 rpm (JDM/European spec) Fuel System Injection Type: Multi-point fuel injection (MPI), Sequential Electronic Fuel Injection (SEFI) Turbocharger: Mitsubishi TD05HR-16G turbocharger with twin-scroll housing Technical Details Bore X Stroke Mm: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Valvetrain: DOHC, 16 valves, timing belt driven 🔧 Transmission Standard Transmission Type: 6-speed manual transmission (Getrag/Mitsubishi MR-B series) Optional Transmission Type: None (6-speed manual was standard) Features Clutch Type: Hydraulically operated, single dry plate clutch AWD System: Advanced S-AYC (Super Active Yaw Control) system for rear differential, Helical limited-slip front differential 📐 Dimensions Exterior Length Mm: 4400 Width Mm: 1770 Height Mm: 1400 Wheelbase Mm: 2600 Weights Curb Weight Kg: 1400-1450 (approx., depending on market and options) Gross Weight Kg: 1770 (approx.) 🛡️ Safety Features Ratings Crash Test Compliance: Compliant with prevailing safety standards of respective markets (e.g., JNCAP, Euro NCAP where applicable, though specific ratings may vary by year/region) Active Features Braking: AP Racing 4-piston front calipers, Brembo 2-piston rear calipers, ABS Traction Control: AYC (Active Yaw Control), ACD (Active Center Differential), Traction Control System (TCS) (depending on market/spec) Passive Features Airbags: Driver and front passenger airbags Body Structure: Reinforced chassis and body structure for rigidity and impact absorption 💡 Technology Features Infotainment Audio System: Factory CD/radio system with optional premium sound (speakers/amplifier may vary) Climate Control: Manual or automatic climate control (depending on trim level) Driver Assistance ABS: Standard Anti-lock Braking System Traction Control: Standard (integrated with AYC/ACD) Connectivity OBD Ii: Equipped with OBD-II diagnostic port for engine management and emissions monitoring 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months (whichever comes first), using high-quality synthetic oil Timing Belt: Replace every 90,000 km or 72 months Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2/A3, SAE 10W-40 or 10W-30 (check owner's manual for specific climate recommendations) Coolant Type: Mitsubishi Super Long Life Coolant (LLC) or equivalent (50/50 mix with distilled water) Transmission Fluid Type: Gear oil GL-4, SAE 75W-90 (for manual transmission) Differentials Fluid Type: Hypoid gear oil GL-5, SAE 80W-90 (for front and rear differentials, specific AYC fluid for rear differential) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine: Potential for piston ring land failure under extreme sustained load (common in heavily modified engines), turbocharger wear Ayc System: AYC pump failure or leaks, sensor issues Suspension: Wear on bushings and ball joints due to performance driving 📚 Vehicle History Brand Heritage Rally Legacy: Direct lineage from Mitsubishi's dominant World Rally Championship (WRC) cars Model Evolution Seventh Generation: The EVO VII marked a significant evolution with improved handling, a stronger engine, and refined electronics over the EVO VI Production Production Period: 2001-2002 Manufacturing Location: Mizushima Plant, Kurashiki, Okayama, Japan 🏆 Awards & Recognition Recognitions Rally Homologation: Built to homologate the Lancer Evolution for the World Rally Championship, inheriting...
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed torque specifications and alignment procedures
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Resolution:
High-resolution scans, ensuring clarity of text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
2.0L DOHC turbocharged inline-4, cast-iron block, aluminum head
Performance
Horsepower Ps:
280 PS (276 bhp) @ 6500 rpm (JDM/European spec, often higher in some markets/tunable variants)
Advanced S-AYC (Super Active Yaw Control) system for rear differential, Helical limited-slip front differential
📐 Dimensions
Exterior
Length Mm:
4400
Width Mm:
1770
Height Mm:
1400
Wheelbase Mm:
2600
Weights
Curb Weight Kg:
1400-1450 (approx., depending on market and options)
Gross Weight Kg:
1770 (approx.)
🛡️ Safety Features
Ratings
Crash Test Compliance:
Compliant with prevailing safety standards of respective markets (e.g., JNCAP, Euro NCAP where applicable, though specific ratings may vary by year/region)
Active Features
Braking:
AP Racing 4-piston front calipers, Brembo 2-piston rear calipers, ABS
Traction Control:
AYC (Active Yaw Control), ACD (Active Center Differential), Traction Control System (TCS) (depending on market/spec)
Passive Features
Airbags:
Driver and front passenger airbags
Body Structure:
Reinforced chassis and body structure for rigidity and impact absorption
💡 Technology Features
Infotainment
Audio System:
Factory CD/radio system with optional premium sound (speakers/amplifier may vary)
Climate Control:
Manual or automatic climate control (depending on trim level)
Driver Assistance
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard (integrated with AYC/ACD)
Connectivity
OBD Ii:
Equipped with OBD-II diagnostic port for engine management and emissions monitoring
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months (whichever comes first), using high-quality synthetic oil
Timing Belt:
Replace every 90,000 km or 72 months
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, SAE 10W-40 or 10W-30 (check owner's manual for specific climate recommendations)
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) or equivalent (50/50 mix with distilled water)