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Mitsubishi Lancer Evolution 7 2001-2002 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VII Model Code: CT9A Chassis Code: CT9A Generation Generation Number: VII Generation Code: Evo 7 Codes Production Years Covered: 2001, 2002 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, Performance Drivers, DIY Mechanics, Professional Technicians Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale Key Features Vehicle Philosophy: Rally-bred performance, advanced all-wheel-drive technology, driver-focused cockpit. Manual Value Proposition: Enables owners to perform advanced maintenance, diagnostics, and repairs, significantly reducing reliance on specialized workshops and preserving the vehicle's performance potential. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service Repair Page Count Estimated Page Count: Over 1500 Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Drivetrain (All-Wheel Drive System, Differentials) Chassis: Suspension, Steering, Brakes (ABS, EBD), Wheels & Tires Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, HVAC Controls, Power Accessories Body And Interior: Exterior Panels, Interior Trim, Seats, Airbags, Climate Control System Engine Management: Fuel Injection, Ignition System, Emissions Control, Turbocharging System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnosis: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repair: Component Removal & Installation, Overhaul Procedures, Component Reassembly Specifications And Tolerances: Torque Specifications, Clearances, Measurements for all major components Wiring Diagrams: Complete Electrical Schematics for all vehicle systems Technical Depth Depth: Comprehensive from basic adjustments to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting for specialized systems like AYC. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable content for quick information retrieval Print Quality Resolution: High-resolution, suitable for printing detailed diagrams and text Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.8:1 Performance Horsepower Ps: 280 PS @ 6500 rpm Torque Nm: 387 Nm @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Premium Gasoline (95 RON or higher recommended) Cooling System Cooling Type: Water-cooled, pressurized system Turbocharging Turbocharger Model: Mitsubishi TD05H-16G (or similar variant) Intercooler: Air-to-Air Front-Mounted Intercooler (FMIC) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Optional Transmission Type: Optional 5-Speed Automatic (less common) Features Drivetrain: All-Wheel Drive (AWD) with Active Yaw Control (AYC) Center Differential: Mechanical Limited Slip Center Differential (CLSD) Rear Differential: Mechanical Limited Slip Rear Differential (LSD) Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation) Transfer Case Fluid: API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation) Ayc Fluid: Specific AYC fluid (refer to manual for part number and type) 📐 Dimensions Exterior Length: 4435 mm (174.6 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Front Track: 1500 mm (59.1 in) Rear Track: 1505 mm (59.3 in) Weights Curb Weight: Approx. 1400 kg (3086 lbs) - varies by specification Gross Vehicle Weight Rating: Refer to vehicle VIN plate/manual Towing Capacity: Not Recommended / Not Specified 🛡️ Safety Features Ratings Us NHTSA Rating: Not specifically rated for this era in a comparable format, but known for robust construction. Jncsa Rating: Refer to Japanese NCAP data if available for the period. Active Features Braking System: Four-wheel Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) Stability Control: Active Yaw Control (AYC) system enhances cornering stability and traction. Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point ELR seatbelts with pretensioners Body Structure: Reinforced chassis and safety cell construction. 💡 Technology Features Infotainment Audio System: Factory AM/FM CD player with 4 or 6 speakers. Aftermarket head unit upgrades are common. Display: Basic digital display for climate control, clock, and odometer. No central infotainment screen. Driver Assistance ABS: Standard Anti-lock Braking System (ABS). Ebd: Standard Electronic Brakeforce Distribution (EBD). Connectivity Oem Connectivity: Limited to basic radio functions. No Bluetooth or USB connectivity from factory. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (depending on driving conditions). Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km) Spark Plug Replacement: Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard plugs, longer for iridium. Timing Belt Replacement: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years (critical component, often recommended sooner). Fluid Specifications Engine Oil Type: Synthetic SAE 10W-30 or 10W-40 (API SN/SM or ILSAC GF-5/GF-4) - check manual for exact spec and viscosity based on climate. Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter change Coolant Type: Ethylene Glycol-based...
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Mitsubishi Lancer Evolution 7 2001-2002 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution VII
Model Code:
CT9A
Chassis Code:
CT9A
Generation
Generation Number:
VII
Generation Code:
Evo 7
Codes
Production Years Covered:
2001, 2002
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, Performance Drivers, DIY Mechanics, Professional Technicians
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Ford Focus RS, Lancia Delta Integrale
Key Features
Vehicle Philosophy:
Rally-bred performance, advanced all-wheel-drive technology, driver-focused cockpit.
Manual Value Proposition:
Enables owners to perform advanced maintenance, diagnostics, and repairs, significantly reducing reliance on specialized workshops and preserving the vehicle's performance potential.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service Repair
Page Count
Estimated Page Count:
Over 1500
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission (Manual & Automatic), Drivetrain (All-Wheel Drive System, Differentials)
Chassis:
Suspension, Steering, Brakes (ABS, EBD), Wheels & Tires
Electrical:
Engine Control Module (ECM), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, HVAC Controls, Power Accessories
Body And Interior:
Exterior Panels, Interior Trim, Seats, Airbags, Climate Control System
Engine Management:
Fuel Injection, Ignition System, Emissions Control, Turbocharging System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication
Diagnosis:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repair:
Component Removal & Installation, Overhaul Procedures, Component Reassembly
Specifications And Tolerances:
Torque Specifications, Clearances, Measurements for all major components
Wiring Diagrams:
Complete Electrical Schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive from basic adjustments to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting for specialized systems like AYC.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable content for quick information retrieval
Print Quality
Resolution:
High-resolution, suitable for printing detailed diagrams and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
Inline 4-Cylinder, DOHC, 16-Valve, Turbocharged
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.8:1
Performance
Horsepower Ps:
280 PS @ 6500 rpm
Torque Nm:
387 Nm @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium Gasoline (95 RON or higher recommended)
Cooling System
Cooling Type:
Water-cooled, pressurized system
Turbocharging
Turbocharger Model:
Mitsubishi TD05H-16G (or similar variant)
Intercooler:
Air-to-Air Front-Mounted Intercooler (FMIC)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
Optional 5-Speed Automatic (less common)
Features
Drivetrain:
All-Wheel Drive (AWD) with Active Yaw Control (AYC)
Center Differential:
Mechanical Limited Slip Center Differential (CLSD)
Rear Differential:
Mechanical Limited Slip Rear Differential (LSD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation)
Transfer Case Fluid:
API GL-4 or GL-5, SAE 75W-90 (Check manual for specific Mitsubishi recommendation)
Ayc Fluid:
Specific AYC fluid (refer to manual for part number and type)
📐 Dimensions
Exterior
Length:
4435 mm (174.6 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Front Track:
1500 mm (59.1 in)
Rear Track:
1505 mm (59.3 in)
Weights
Curb Weight:
Approx. 1400 kg (3086 lbs) - varies by specification
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate/manual
Towing Capacity:
Not Recommended / Not Specified
🛡️ Safety Features
Ratings
Us NHTSA Rating:
Not specifically rated for this era in a comparable format, but known for robust construction.
Jncsa Rating:
Refer to Japanese NCAP data if available for the period.
Active Features
Braking System:
Four-wheel Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD)
Stability Control:
Active Yaw Control (AYC) system enhances cornering stability and traction.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags
Seatbelts:
Three-point ELR seatbelts with pretensioners
Body Structure:
Reinforced chassis and safety cell construction.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM CD player with 4 or 6 speakers. Aftermarket head unit upgrades are common.
Display:
Basic digital display for climate control, clock, and odometer. No central infotainment screen.
Driver Assistance
ABS:
Standard Anti-lock Braking System (ABS).
Ebd:
Standard Electronic Brakeforce Distribution (EBD).
Connectivity
Oem Connectivity:
Limited to basic radio functions. No Bluetooth or USB connectivity from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (depending on driving conditions).
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km)
Spark Plug Replacement:
Every 30,000 - 40,000 miles (48,000 - 64,000 km) for standard plugs, longer for iridium.
Timing Belt Replacement:
Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 7-10 years (critical component, often recommended sooner).
Fluid Specifications
Engine Oil Type:
Synthetic SAE 10W-30 or 10W-40 (API SN/SM or ILSAC GF-5/GF-4) - check manual for exact spec and viscosity based on climate.
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter change
Coolant Type:
Ethylene Glycol-based Antifreeze, Mitsubishi 'Dia Queen' Super Long Life Coolant or equivalent (typically pink).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Reliability:
Generally robust 4G63T, but prone to ring land failure under extreme heat or detonation. Regular oil changes and good fueling are critical.
Turbocharger:
Bearing wear, seal failure leading to oil consumption or smoke. Proper cool-down procedures are essential.
Ayc Pump:
AYC pump failure or leaks can lead to loss of active yaw control functionality. Fluid levels must be maintained.
Clutch:
Wear on clutch components, especially if driven aggressively. Clutch release bearing can fail.
Rust Corrosion:
Common in older vehicles, particularly in areas prone to salt or moisture. Check wheel arches, sills, and undercarriage.
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct lineage from Mitsubishi's successful World Rally Championship (WRC) program, homologated for Group A racing.
Model Evolution
Previous Generation:
Lancer Evolution VI (Evo 6), known for its iconic Tommi Mäkinen Edition.
Key Changes From Evo6:
Revised aerodynamics, upgraded AYC system, improved suspension geometry, stronger chassis reinforcements, new helical front LSD, and updated interior styling.
Subsequent Generation:
Lancer Evolution VIII (Evo 8), which introduced the 6-speed transmission and further chassis refinements.
Production
Manufacturing Location:
Japan
Production Period:
2001-2003 (Model Year 2001-2002 production)
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently lauded by automotive journalists and enthusiasts for its exceptional handling, AWD grip, and rally-inspired performance, often cited as a benchmark in its class.
Rally Homologation Status:
Certified for Group A Rallying, making it a sought-after platform for motorsport enthusiasts.
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