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BMW 325 325i 2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Year: 2001 Codes Chassis Code: E46 Generation Generation Name: Fourth Generation E46 Generation Years: 1998-2006 (Global), 1999-2006 (North America) 👋 Introduction Market Position Market Position: The BMW 3 Series (E46) was positioned as a compact executive/sport sedan, renowned for its driving dynamics, build quality, and premium appeal, competing directly with vehicles like the Mercedes-Benz C-Class and Audi A4. Competitive Analysis Competitive Analysis: The E46 generation of the 3 Series solidified BMW's reputation for 'The Ultimate Driving Machine,' offering a balanced chassis, responsive powertrains, and a driver-focused interior that set it apart from its more comfort-oriented competitors. Key Features Key Features: Rear-wheel drive bias, near 50/50 weight distribution, sophisticated suspension geometry, responsive inline-six engines, and a driver-centric cockpit. 📋 Manual Details Coverage Areas Coverage Areas List: • Engine Mechanical • Engine Management (DME) • Fuel System • Cooling System • Exhaust System • Ignition System • Transmission (Manual & Automatic) • Drivetrain • Suspension System • Steering System • Brake System (ABS, DSC) • Wheels and Tires • Body and Chassis • Interior and Exterior Trim • Heating, Ventilation, and Air Conditioning (HVAC) • Electrical System • Instrument Cluster and Gauges • Lighting System • Audio System • Power Accessories (Windows, Locks, Mirrors) • Restraint Systems (Airbags, Seatbelts) • Diagnostic Procedures • Troubleshooting Charts • Wiring Diagrams • Torque Specifications • Maintenance Schedules • Component Replacement Procedures • Fluid Capacities and Specifications • Torque Converter Lock-up Clutch Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual / Repair Manual Manual Purpose: Intended for use by professional technicians and knowledgeable DIY enthusiasts. Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered List: • Engine (M54B30) • Transmission (GM A5S360R, A5S390R Automatic; Getrag GS5390H Manual) • Drivetrain (Rear Wheel Drive) • Suspension (Front McPherson Strut, Rear Multi-link) • Braking (Front Ventilated Discs, Rear Solid Discs, ABS/DSC) • Steering (Hydraulic Power Steering) • Electrical System (12V, High-current distribution, various control modules) • HVAC • Bodywork • Interior Systems • Safety Systems (Airbags, Seatbelt Pretensioners) Electrical System Detail: Detailed coverage of the body control module (BCM), instrument cluster, lighting, power windows, central locking, keyless entry, and diagnostic port (OBD-II) functions. Procedures Included Procedures Included List: • Routine Maintenance • Scheduled Service • Diagnostic Trouble Code (DTC) Interpretation • Component Diagnosis and Testing • Removal and Installation of Major Components • Engine Overhaul • Transmission Rebuild • Brake System Bleeding and Repair • Suspension Alignment and Component Replacement • Electrical System Troubleshooting • Fuel System Diagnosis and Repair • Cooling System Flush and Repair • Ignition System Service • Exhaust System Repair • Wheel and Tire Service • Body Panel Repair and Adjustment • Interior Trim Removal and Installation • HVAC System Servicing • Airbag System Diagnosis • Wiring Harness Repair • Troubleshooting guides for common faults Diagnostic Troubleshooting: Detailed diagnostic flowcharts, symptom-based troubleshooting, and specific fault code explanations. Wiring Diagrams: Complete electrical schematics for all major systems, including color coding and component locations. Special Tools: Identification of necessary BMW special tools and their application for specific repair procedures. Technical Depth Technical Depth: Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures). Torque Specifications: Precise torque values for all fasteners across all systems, crucial for proper assembly and preventing component damage. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, suitable for professional printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: M54B30 Engine Configuration: Inline 6-cylinder, DOHC, 24 valves Engine Displacement: 2979 cc (3.0 Liters) Performance Horsepower Rating: 225 hp @ 5900 rpm Torque Rating: 214 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (Bosch Motronic ME7.2) Fuel Type: Premium Unleaded (91 Octane or higher recommended) General Engine Management: BMW Digital Motor Electronics (DME) ME7.2 Engine Cooling System: Pressurized liquid cooling system with electric cooling fan and thermostat. 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (Getrag GS5390H) Optional Transmission Type Optional: 5-Speed Automatic (GM A5S360R / A5S390R) Features Transmission Features: Automatic transmission features Steptronic (manual shifting mode) and Adaptive Transmission Control (ATC). 📐 Dimensions Exterior Length: 177.4 inches (4506 mm) Width: 68.5 inches (1739 mm) Height: 56.1 inches (1425 mm) Wheelbase: 107.4 inches (2728 mm) Front Track: 58.2 inches (1478 mm) Rear Track: 58.6 inches (1488 mm) Weights Curb Weight Approx: 3350-3450 lbs (1520-1565 kg) Gross Vehicle Weight Rating: 4500 lbs (2041 kg) Front Axle Weight Rating: 2165 lbs (982 kg) Rear Axle Weight Rating: 2335 lbs (1059 kg) Cargo Trunk Volume: 11.7 cubic feet (331 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star IIHS Front Offset...
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BMW 325 325i 2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Year:
2001
Codes
Chassis Code:
E46
Generation
Generation Name:
Fourth Generation E46
Generation Years:
1998-2006 (Global), 1999-2006 (North America)
👋 Introduction
Market Position
Market Position:
The BMW 3 Series (E46) was positioned as a compact executive/sport sedan, renowned for its driving dynamics, build quality, and premium appeal, competing directly with vehicles like the Mercedes-Benz C-Class and Audi A4.
Competitive Analysis
Competitive Analysis:
The E46 generation of the 3 Series solidified BMW's reputation for 'The Ultimate Driving Machine,' offering a balanced chassis, responsive powertrains, and a driver-focused interior that set it apart from its more comfort-oriented competitors.
Key Features
Key Features:
Rear-wheel drive bias, near 50/50 weight distribution, sophisticated suspension geometry, responsive inline-six engines, and a driver-centric cockpit.
📋 Manual Details
Coverage Areas
Coverage Areas List:
• Engine Mechanical
• Engine Management (DME)
• Fuel System
• Cooling System
• Exhaust System
• Ignition System
• Transmission (Manual & Automatic)
• Drivetrain
• Suspension System
• Steering System
• Brake System (ABS, DSC)
• Wheels and Tires
• Body and Chassis
• Interior and Exterior Trim
• Heating, Ventilation, and Air Conditioning (HVAC)
• Electrical System
• Instrument Cluster and Gauges
• Lighting System
• Audio System
• Power Accessories (Windows, Locks, Mirrors)
• Restraint Systems (Airbags, Seatbelts)
• Diagnostic Procedures
• Troubleshooting Charts
• Wiring Diagrams
• Torque Specifications
• Maintenance Schedules
• Component Replacement Procedures
• Fluid Capacities and Specifications
• Torque Converter Lock-up Clutch
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Factory Service Manual / Repair Manual
Manual Purpose:
Intended for use by professional technicians and knowledgeable DIY enthusiasts.
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered List:
• Engine (M54B30)
• Transmission (GM A5S360R, A5S390R Automatic; Getrag GS5390H Manual)
• Drivetrain (Rear Wheel Drive)
• Suspension (Front McPherson Strut, Rear Multi-link)
• Braking (Front Ventilated Discs, Rear Solid Discs, ABS/DSC)
• Steering (Hydraulic Power Steering)
• Electrical System (12V, High-current distribution, various control modules)
• HVAC
• Bodywork
• Interior Systems
• Safety Systems (Airbags, Seatbelt Pretensioners)
Electrical System Detail:
Detailed coverage of the body control module (BCM), instrument cluster, lighting, power windows, central locking, keyless entry, and diagnostic port (OBD-II) functions.
Procedures Included
Procedures Included List:
• Routine Maintenance
• Scheduled Service
• Diagnostic Trouble Code (DTC) Interpretation
• Component Diagnosis and Testing
• Removal and Installation of Major Components
• Engine Overhaul
• Transmission Rebuild
• Brake System Bleeding and Repair
• Suspension Alignment and Component Replacement
• Electrical System Troubleshooting
• Fuel System Diagnosis and Repair
• Cooling System Flush and Repair
• Ignition System Service
• Exhaust System Repair
• Wheel and Tire Service
• Body Panel Repair and Adjustment
• Interior Trim Removal and Installation
• HVAC System Servicing
• Airbag System Diagnosis
• Wiring Harness Repair
• Troubleshooting guides for common faults
Diagnostic Troubleshooting:
Detailed diagnostic flowcharts, symptom-based troubleshooting, and specific fault code explanations.
Wiring Diagrams:
Complete electrical schematics for all major systems, including color coding and component locations.
Special Tools:
Identification of necessary BMW special tools and their application for specific repair procedures.
Technical Depth
Technical Depth:
Comprehensive (from basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures).
Torque Specifications:
Precise torque values for all fasteners across all systems, crucial for proper assembly and preventing component damage.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M54B30
Engine Configuration:
Inline 6-cylinder, DOHC, 24 valves
Engine Displacement:
2979 cc (3.0 Liters)
Performance
Horsepower Rating:
225 hp @ 5900 rpm
Torque Rating:
214 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (Bosch Motronic ME7.2)
Fuel Type:
Premium Unleaded (91 Octane or higher recommended)
General
Engine Management:
BMW Digital Motor Electronics (DME) ME7.2
Engine Cooling System:
Pressurized liquid cooling system with electric cooling fan and thermostat.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (Getrag GS5390H)
Optional
Transmission Type Optional:
5-Speed Automatic (GM A5S360R / A5S390R)
Features
Transmission Features:
Automatic transmission features Steptronic (manual shifting mode) and Adaptive Transmission Control (ATC).
📐 Dimensions
Exterior
Length:
177.4 inches (4506 mm)
Width:
68.5 inches (1739 mm)
Height:
56.1 inches (1425 mm)
Wheelbase:
107.4 inches (2728 mm)
Front Track:
58.2 inches (1478 mm)
Rear Track:
58.6 inches (1488 mm)
Weights
Curb Weight Approx:
3350-3450 lbs (1520-1565 kg)
Gross Vehicle Weight Rating:
4500 lbs (2041 kg)
Front Axle Weight Rating:
2165 lbs (982 kg)
Rear Axle Weight Rating:
2335 lbs (1059 kg)
Cargo
Trunk Volume:
11.7 cubic feet (331 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Front Offset Crash Rating:
Good
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Dynamic Stability Control (DSC), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front airbags, front side-impact airbags, front seatbelt pretensioners, LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Infotainment System:
Optional BMW Business CD or Professional CD audio systems. Navigation system available on higher trims.
Driver Assistance
Driver Assistance Features:
Standard ABS, DSC, and Traction Control. Parking sensors (PDC) optional.
Connectivity
Connectivity Features:
Optional Bluetooth hands-free system available on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system, typically around 10,000-15,000 miles or 12-24 months, depending on driving conditions.
Spark Plug Replacement:
Approx. 100,000 miles (for iridium spark plugs)
Coolant Flush Interval:
Every 2 years or 30,000 miles
Fluid Specifications
Engine Oil Specification:
BMW Longlife-01 (LL-01) or BMW Longlife-98 (LL-98) compliant synthetic oil, viscosity typically 0W-30 or 5W-30.
Coolant Specification:
BMW Blue Coolant (G48 ethylene glycol based) or equivalent.
Brake Fluid Specification:
DOT 4
Automatic Transmission Fluid Type:
BMW ATF LT-3 (or equivalent specified for GM transmissions of that era).
Manual Transmission Fluid Type:
BMW MTF LT-2 or equivalent GL-4/GL-5 specification.
Power Steering Fluid Type:
Pentosin CHF 11S or equivalent hydraulic fluid.
Known Issues
Known Issues List:
• Coolant expansion tank cracks
• Oil leaks from valve cover gasket and oil pan gasket
• PCV (Positive Crankcase Ventilation) system issues
• Vanosi (Variable Valve Timing) actuator failure
• Subframe cracking (especially rear subframe mounts)
• Window regulator failures
• ABS/DSC sensor failures
• Ignition coil failures
• Water pump failure (often plastic impeller)
Known Issues Details:
The manual provides detailed diagnostic and repair procedures for all common E46 known issues, including specific part numbers and troubleshooting steps.
📚 Vehicle History
Brand Heritage
Brand Heritage Summary:
BMW boasts a long and storied history of engineering performance vehicles, emphasizing driving pleasure and superior handling, dating back to its origins in aircraft engine manufacturing.
Model Evolution
Model Evolution Summary:
The E46 generation represented a significant evolution of the 3 Series, refining the already successful E36 platform with improved aerodynamics, a more rigid chassis, and advanced technology, solidifying its status as a benchmark in its class.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Germany (Munich, Dingolfing), Austria, South Africa, Egypt, Russia, Thailand, India, Indonesia, Malaysia, Vietnam, China.
🏆 Awards & Recognition
Recognitions
Recognitions List:
• Car and Driver: 10 Best Cars (multiple years for E46 generation)
• Ward's AutoWorld: 10 Best Engines (for the M54 engine)
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