🏷️ Basic Information Identification Make: Polaris Model: Xpedition 425 Year: 2001 Product Type: Parts Manual Generation Generation Designation: First Generation Codes Chassis Code: A01CK42AA, A01CK42AB, A01CK42CA 👋 Introduction Market Position Vehicle Class: Utility All-Terrain Vehicle (ATV) Target Audience: ATV owners, home mechanics, repair shops, and parts distributors for the Polaris Xpedition 425. Competitive Analysis Utility Atv Market: The Xpedition 425 competed in the utility ATV segment, emphasizing versatility for work, sport, and trail riding. Its design prioritized reliability and ease of maintenance, making it a popular choice for a wide range of users. Key Features Manual Utility: Provides essential part numbers and visual references crucial for accurate parts ordering and effective DIY maintenance and repairs, saving time and money. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive parts identification and listing for the 2001 Polaris Xpedition 425 ATV. Page Count Page Count: 53 Manual Type Manual Type: Parts Manual / Catalog Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (Piston, Crankshaft, Crankcase, Cylinder, Carburetor, Oil Pump, Magneto, Starting Motor, Recoil Starter), Exhaust System, Cooling System, Fuel Tank, Oil Tank, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase, Rear Wheel Drive. Chassis And Body: Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, Engine Mounting, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Swing Arm/Shock Mounting, Center Tightener, Rear Brake, Rear Wheel. Controls And Electrical: Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod, Electrical/Taillight, Gear Selector. Procedures Included Assembly Disassembly: Detailed exploded diagrams showing part relationships for assembly and disassembly of all major vehicle components. Part Identification: Identification of all individual components and assemblies with corresponding part numbers for ordering and replacement. Routine Maintenance Support: Supports routine maintenance by clearly illustrating components like air filters, oil filters, spark plugs, and fuel systems. Technical Depth Depth Of Information: Highly detailed, focusing on precise part identification and OEM part numbers. Primarily aimed at parts sourcing for repair and maintenance rather than in-depth repair procedures. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Print Features: Printable in sections or entirety, allowing users to print only needed pages. High resolution for clarity of diagrams and text. Binding Type Binding Type: Digital (PDF) - No physical binding. Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single-cylinder, SOHC Engine Displacement: 425cc Bore X Stroke: Information not directly provided, but typical for this class. Performance Horsepower: Approx. 25-30 HP (Estimates based on similar models of the era). Torque: Information not directly provided. Fuel System Fuel Delivery: Carburetor (specified in contents). Fuel Type: Unleaded gasoline. Lubrication Oil Type: Typically SAE 10W-40 or 20W-50 ATV-specific engine oil. Consult specific service manual for exact viscosity and API rating. Oil Capacity: Approx. 2.0-2.5 quarts (1.9-2.4 liters). Consult specific service manual for exact capacity. Cooling System Cooling Method: Liquid-cooled (specified in contents). Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Coolant Capacity: Information not directly provided, but typically around 1.5-2.0 liters. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission). Drive System: 2WD/4WD selectable (likely with front differential lock or automatic engagement). Features Gear Selection: Forward, Neutral, Reverse (specified in contents). Gearcase Fluid: Typically Polaris proprietary ATV gearcase lubricant or a high-quality SAE 80W-90 gear oil. Consult specific service manual for exact specification and capacity. 📐 Dimensions Exterior Length: Information not directly provided, but typically around 80-85 inches. Width: Information not directly provided, but typically around 45-48 inches. Height: Information not directly provided, but typically around 45-50 inches. Weights Dry Weight: Approx. 575-625 lbs (261-283 kg). Exact weight may vary by configuration. Towing Capacity: Typically rated for 1500 lbs (680 kg) for towing. Rack Capacity Front: Typically around 100 lbs (45 kg). Rack Capacity Rear: Typically around 200 lbs (91 kg). 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet industry safety standards for ATVs. Users must always wear appropriate safety gear and follow safe operating practices. Active Features Braking System: Hydraulic disc brakes front and rear (specified in contents). Lighting: Headlights, Taillight (specified in contents). Passive Features Body Protection: Front bumper and rack systems provide some protection (specified in contents). Ergonomics: Handlebar and steering post design for control and comfort (specified in contents). 💡 Technology Features Infotainment Infotainment System: Basic ATV design, typically does not feature advanced infotainment systems. Relies on functional controls and indicators. Driver Assistance Driver Assistance Features: No advanced driver-assistance systems are standard. Focus is on rider control and mechanical functionality. Connectivity Connectivity Features: No onboard connectivity features like Bluetooth or USB ports are standard. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or 6 months, whichever comes first. Refer to the...