🏷️ Basic Information Identification Make: Mazda Model: 6 Codes Chassis Code: GG/GY (First Generation) 👋 Introduction Market Position Segment: Mid-size Sedan/Wagon (introduced as a global car) Competitive Analysis Competitors: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Volkswagen Passat Key Features Design Philosophy: Jinba Ittai (Horse and Rider as One) driving dynamics, sporty handling, unique styling 📋 Manual Details Coverage Areas Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008 Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download File Format File Type: PDF Print Quality Quality: High-resolution, searchable text, printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine: All engine variants (e.g., MZR 2.0L, MZR 2.3L, MZR 3.0L V6) Transmission: Manual (FS5A-EL, GF4A-EL) and Automatic Transmissions Brakes: Hydraulic system, ABS, EBD, DSC, components, troubleshooting Suspension Steering: Front and rear suspension, power steering system, components, alignment Electrical: Wiring diagrams, fuses, relays, charging system, starting system, lighting, instrumentation, comfort systems Body Chassis: Body construction, interior trim, exterior panels, doors, windows, seats HVAC: Climate control system, AC operation, components, troubleshooting Fuel Exhaust: Fuel delivery, injectors, exhaust system, emissions control Safety Systems: Airbag system, seatbelt pretensioners, SRS troubleshooting Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Engine overhaul, transmission rebuild, brake system repair, suspension component replacement Troubleshooting: Diagnostic charts, symptom-based troubleshooting, DTC (Diagnostic Trouble Code) explanations Diagnostics: On-board diagnostics (OBD-II), sensor testing, actuator testing Engine Mechanical: Engine assembly, disassembly, timing belt/chain service, piston and bearing replacement, cylinder head service. Transmission Overhaul: Complete rebuild procedures for both manual and automatic transmissions, including torque converter service. Body Repair: Panel replacement, frame straightening (if applicable), door and window mechanism repair. Diagnostics Electrical: Detailed circuit diagrams for all electrical systems, including component testing procedures and connector pinouts. Suspension Alignment: Specifications and procedures for wheel alignment, suspension component torquing, and chassis measurements. Technical Depth Depth: Comprehensive, from basic checks to full component disassembly and reassembly ⚙️ Engine Specifications Primary Engine Engine Options: MZR 2.0L I4 (LF-DE, LF-VE), MZR 2.3L I4 (L3-VE), MZR 3.0L V6 (JNB, AJ) Performance 2.3L I4 Hp: Approx. 160-170 hp 2.3L I4 Torque: Approx. 150-155 lb-ft 3.0L V6 Hp: Approx. 220 hp 3.0L V6 Torque: Approx. 200 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (FS5A-EL) Optional Optional Transmission: 5-Speed Automatic (GF4A-EL), 6-Speed Manual (MZR CD Diesel - some markets) Features Automatic Features: Steptronic (Tiptronic) Shifting (on some models) 📐 Dimensions Exterior Wheelbase: Approx. 106.4 inches (2700 mm) Length: Approx. 186.3 inches (4732 mm) Width: Approx. 70.1 inches (1781 mm) Height: Approx. 57.5 inches (1460 mm) Weights Curb Weight: Approx. 3100-3500 lbs (1400-1600 kg) depending on engine/options 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver and Passenger) IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard Traction Control: Optional/Standard on higher trims (TCS) Electronic Stability: Optional/Standard on higher trims (DSC - Dynamic Stability Control) Passive Features Airbags: Frontal, Side, and Curtain Airbags (depending on trim) Seatbelts: 3-point front and rear seatbelts, front pretensioners 💡 Technology Features Infotainment Audio System: Optional Bose premium audio system, CD player, AM/FM radio. Navigation: Optional DVD-based navigation system on higher trims. Driver Assistance Cruise Control: Standard Connectivity Aux Input: Limited connectivity options, generally no standard AUX or USB inputs on early models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months (whichever comes first) with conventional oil, or 7,500 miles/12 months with synthetic oil (refer to manual for specific recommendations). Spark Plug Replacement: Approx. 60,000-100,000 miles (depending on plug type - iridium recommended) Fluid Specifications Engine Oil: API SN/SM or ILSAC GF-5, SAE 5W-20 or 5W-30 (check manual for specific engine and temperature range) Coolant: Mazda FL22 Long Life Antifreeze/Coolant (or equivalent HOAT coolant) Transmission Fluid Automatic: Mazda ATF-Type M-III or equivalent MERCON V Transmission Fluid Manual: API GL-4, SAE 75W-90 gear oil Brake Fluid: DOT 3 or DOT 4 Known Issues Engine Mounts: Premature wear or failure of engine and transmission mounts, leading to vibration. Power Steering Pump: Leaking or noisy power steering pumps are a common complaint. Exhaust Manifold: Cracking of the exhaust manifold on some 2.3L engines. ABS Modulator: Potential failure of the ABS modulator/pump unit. Body Rust: Susceptibility to rust in wheel wells, rocker panels, and subframes, particularly in areas with road salt. 📚 Vehicle History Brand Heritage Mazda Focus: Known for 'Zoom-Zoom' driving dynamics and engaging handling across its model line. Model Evolution First Generation Launch: Launched in 2002 as a successor to the Mazda Capella/626, designed as a 'world car'. Production Assembly Locations: Hofu, Japan; Flat Rock, Michigan, USA (for North American market until 2007) 🏆 Awards & Recognition Recognitions Car And Driver...