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Audi RS6 C5 2002 2003 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Audi Model: RS6 Chassis Code: C5 Model Years: 2002, 2003, 2004 Generation First Generation Years: 2002-2004 Codes Engine Codes Common: BCY, BRV 👋 Introduction Market Position Segment: High-performance luxury sedan/wagon Target Audience: Enthusiasts, performance car owners, professional mechanics, DIYers Competitive Analysis Competitors: BMW M5 (E39), Mercedes-Benz E55 AMG (W210), Jaguar S-Type R Key Features Performance Focus: Emphasis on the V8 twin-turbo engine and Quattro all-wheel-drive system Manual Utility: Comprehensive and detailed for complex repairs and maintenance 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Diagnostics, Overhaul Vehicle Systems: Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior Page Count Total Pages: 933 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Delivery Method: Instant Download Compatibility Operating Systems: Windows, Mac, Linux Requirements Software Requirement: Adobe Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, timing, lubrication, cooling system Engine Management: Fuel system, ignition system, emission control systems, ECU diagnostics Drivetrain: 5-speed Tiptronic automatic transmission (01X) servicing, differential servicing, driveshaft, axle shafts Suspension: Front and rear suspension components, struts, control arms, bushings, alignment procedures Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front and rear brake systems, ABS, ESP, brake fluid, pad and rotor replacement, caliper overhaul Electrical System: Battery, charging system, starter, lighting, instrumentation, wiring diagrams, fuses, relays, body control modules HVAC: Climate control system, refrigerant, blower motor, HVAC control unit Bodywork: Body panel removal and installation, doors, hood, trunk, bumpers, glass, mirrors Interior: Seats, upholstery, trim panels, dashboard, airbag system components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Diagnostics: Troubleshooting guides, fault codes, diagnostic procedures for all major systems Repair: Step-by-step repair instructions for all components and systems Installation: Component removal and installation procedures Adjustments: Calibration and adjustment procedures for various systems Technical Depth Detail Level: Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams Special Tools: Reference to specific Audi special service tools and their usage Specifications: Includes torque values, wear limits, and other critical specifications Illustrations: Detailed illustrations, exploded diagrams, drawings, and photos 📊 Manual Specifications File Format Quality: High-resolution, printable pages Searchability: Likely searchable text within the PDF Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 4.2L V8 Twin-Turbocharged (40v) Displacement Liters: 4.2 Aspiration: Twin-Turbocharged Valvetrain: DOHC, 5 valves per cylinder Performance Horsepower Ps: 450 Torque Nm: 590 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch Motronic ME7.1 Fuel Type: Premium Unleaded (91+ octane) 🔧 Transmission Standard Transmission Type: 5-Speed Tiptronic Automatic Drivetrain: Quattro All-Wheel Drive Optional Optional Transmission: N/A (Exclusive to 5-speed Automatic) Features Tiptronic Functionality: Allows manual gear selection Transfer Case: Torsen center differential 📐 Dimensions Exterior Length Mm: 4879 Width Mm: 1819 Height Mm: 1448 Wheelbase Mm: 2804 Weights Curb Weight Kg: ~1800-1850 Gross Vehicle Weight Rating Kg: ~2400 🛡️ Safety Features Ratings Frontal Crash Test NHTSA: Likely 4-star (typical for era and class) Side Impact Test NHTSA: Likely 5-star (typical for era and class) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program Traction Control: Standard Traction Control System (ASR) Passive Features Airbags: Front, side, and curtain airbags Seatbelts: Pretensioning seatbelts with force limiters Body Structure: Reinforced safety cell construction 💡 Technology Features Infotainment Navigation System: Optional Audi Navigation System Plus Audio System: Bose premium sound system available Driver Assistance Parking Assistance: Optional Parking System (front and rear parking sensors) Cruise Control: Standard Cruise Control Connectivity Phone Integration: Optional hands-free telephone preparation 🔧 Maintenance Service Intervals Oil Change Interval Km: 15,000 km or 12 months (whichever comes first, depending on driving conditions) Transmission Fluid Service Interval Km: 60,000 km (recommended by many specialists, Audi may state 'lifetime') Spark Plug Replacement Km: 60,000 - 100,000 km (depending on plug type) Fluid Specifications Engine Oil Specification: VW 503.01 (e.g., Castrol Edge 5W-30 Synthetic) or equivalent Engine Oil Capacity Liters: 8.0 Transmission Fluid Type: G 052 162 A2 (or equivalent spec for ATF) Coolant Specification: G12 or G12+ (Pink/Red coolant) Known Issues Common Issues Engine: Coil pack failure, PCV system issues, potential oil consumption, turbocharger wear Common Issues Transmission: Tiptronic transmission occasional failure, torque converter issues Common Issues Suspension: Wear in control arm bushings, strut mounts Common Issues Electrical: Faulty door lock actuators, climate control module issues 📚 Vehicle History Brand Heritage Brand Focus: Audi's reputation for quattro AWD, luxury, and performance Model Evolution Rs Line Introduction: The RS6 represents Audi's commitment to high-performance variants of their core models C5 Platform: Based on the Audi A6 (C5) platform, but extensively re-engineered for performance Production Production Period: 2002-2004 Manufacturing Location: Germany 🏆 Awards & Recognition Recognitions Performance Awards: Often praised by automotive journalists for its blend of supercar performance and practicality. Design...
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Audi RS6 C5 2002 2003 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Audi
Model:
RS6
Chassis Code:
C5
Model Years:
2002, 2003, 2004
Generation
First Generation Years:
2002-2004
Codes
Engine Codes Common:
BCY, BRV
👋 Introduction
Market Position
Segment:
High-performance luxury sedan/wagon
Target Audience:
Enthusiasts, performance car owners, professional mechanics, DIYers
Competitive Analysis
Competitors:
BMW M5 (E39), Mercedes-Benz E55 AMG (W210), Jaguar S-Type R
Key Features
Performance Focus:
Emphasis on the V8 twin-turbo engine and Quattro all-wheel-drive system
Manual Utility:
Comprehensive and detailed for complex repairs and maintenance
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Diagnostics, Overhaul
Vehicle Systems:
Engine, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Interior
Page Count
Total Pages:
933
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery Method:
Instant Download
Compatibility
Operating Systems:
Windows, Mac, Linux
Requirements
Software Requirement:
Adobe Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, overhaul, timing, lubrication, cooling system
Engine Management:
Fuel system, ignition system, emission control systems, ECU diagnostics
Drivetrain:
5-speed Tiptronic automatic transmission (01X) servicing, differential servicing, driveshaft, axle shafts
Suspension:
Front and rear suspension components, struts, control arms, bushings, alignment procedures
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Front and rear brake systems, ABS, ESP, brake fluid, pad and rotor replacement, caliper overhaul
Electrical System:
Battery, charging system, starter, lighting, instrumentation, wiring diagrams, fuses, relays, body control modules
HVAC:
Climate control system, refrigerant, blower motor, HVAC control unit
Bodywork:
Body panel removal and installation, doors, hood, trunk, bumpers, glass, mirrors
Interior:
Seats, upholstery, trim panels, dashboard, airbag system components
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Diagnostics:
Troubleshooting guides, fault codes, diagnostic procedures for all major systems
Repair:
Step-by-step repair instructions for all components and systems
Installation:
Component removal and installation procedures
Adjustments:
Calibration and adjustment procedures for various systems
Technical Depth
Detail Level:
Comprehensive, step-by-step procedures with detailed explanations and pictorial diagrams
Special Tools:
Reference to specific Audi special service tools and their usage
Specifications:
Includes torque values, wear limits, and other critical specifications
Illustrations:
Detailed illustrations, exploded diagrams, drawings, and photos
📊 Manual Specifications
File Format
Quality:
High-resolution, printable pages
Searchability:
Likely searchable text within the PDF
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4.2L V8 Twin-Turbocharged (40v)
Displacement Liters:
4.2
Aspiration:
Twin-Turbocharged
Valvetrain:
DOHC, 5 valves per cylinder
Performance
Horsepower Ps:
450
Torque Nm:
590
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch Motronic ME7.1
Fuel Type:
Premium Unleaded (91+ octane)
🔧 Transmission
Standard
Transmission Type:
5-Speed Tiptronic Automatic
Drivetrain:
Quattro All-Wheel Drive
Optional
Optional Transmission:
N/A (Exclusive to 5-speed Automatic)
Features
Tiptronic Functionality:
Allows manual gear selection
Transfer Case:
Torsen center differential
📐 Dimensions
Exterior
Length Mm:
4879
Width Mm:
1819
Height Mm:
1448
Wheelbase Mm:
2804
Weights
Curb Weight Kg:
~1800-1850
Gross Vehicle Weight Rating Kg:
~2400
🛡️ Safety Features
Ratings
Frontal Crash Test NHTSA:
Likely 4-star (typical for era and class)
Side Impact Test NHTSA:
Likely 5-star (typical for era and class)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program
Traction Control:
Standard Traction Control System (ASR)
Passive Features
Airbags:
Front, side, and curtain airbags
Seatbelts:
Pretensioning seatbelts with force limiters
Body Structure:
Reinforced safety cell construction
💡 Technology Features
Infotainment
Navigation System:
Optional Audi Navigation System Plus
Audio System:
Bose premium sound system available
Driver Assistance
Parking Assistance:
Optional Parking System (front and rear parking sensors)
Cruise Control:
Standard Cruise Control
Connectivity
Phone Integration:
Optional hands-free telephone preparation
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
15,000 km or 12 months (whichever comes first, depending on driving conditions)
Transmission Fluid Service Interval Km:
60,000 km (recommended by many specialists, Audi may state 'lifetime')
Spark Plug Replacement Km:
60,000 - 100,000 km (depending on plug type)
Fluid Specifications
Engine Oil Specification:
VW 503.01 (e.g., Castrol Edge 5W-30 Synthetic) or equivalent
Engine Oil Capacity Liters:
8.0
Transmission Fluid Type:
G 052 162 A2 (or equivalent spec for ATF)
Coolant Specification:
G12 or G12+ (Pink/Red coolant)
Known Issues
Common Issues Engine:
Coil pack failure, PCV system issues, potential oil consumption, turbocharger wear
Common Issues Transmission:
Tiptronic transmission occasional failure, torque converter issues
Common Issues Suspension:
Wear in control arm bushings, strut mounts
Common Issues Electrical:
Faulty door lock actuators, climate control module issues
📚 Vehicle History
Brand Heritage
Brand Focus:
Audi's reputation for quattro AWD, luxury, and performance
Model Evolution
Rs Line Introduction:
The RS6 represents Audi's commitment to high-performance variants of their core models
C5 Platform:
Based on the Audi A6 (C5) platform, but extensively re-engineered for performance
Production
Production Period:
2002-2004
Manufacturing Location:
Germany
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often praised by automotive journalists for its blend of supercar performance and practicality.
Design Awards:
Praised for its understated yet muscular styling.
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