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Chrysler 300M-Concorde-Intrepid Workshop Manual 2002-2004

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🏷️ Basic Information Identification Make: Chrysler Model: 300M, Concorde, Intrepid Platform: Chrysler LH platform (Second Generation) Model Years Covered: 2002, 2003, 2004 Codes Dodge Intrepid Chassis Code: H Chrysler Concorde Chassis Code: LH Chrysler 300M Chassis Code: LH 👋 Introduction Market Position Segment: Full-size luxury sedan (Chrysler 300M, Concorde) and large sedan (Dodge Intrepid) Competitive Analysis Competitors 2002 2004: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick Park Avenue, Toyota Avalon, Nissan Maxima Key Features Powertrain Platform: Front-wheel drive, V6 engine orientation Interior Space: Known for spacious interiors and comfortable ride quality Design Philosophy: American-style large sedans, with the 300M offering a more premium and performance-oriented image 📋 Manual Details Coverage Areas Covered Models: Chrysler 300M, Chrysler Concorde, Dodge Intrepid Covered Model Years: 2002-2004 Page Count Total Pages: 3044 Number Of Chapters: 42 Manual Type Type: Factory Workshop/Service/Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust system Transmission Systems: 42LE Automatic Transmission (mechanical and electrical aspects) Drivetrain Systems: Driveline components, transaxle, CV joints, differential Suspension Steering Brakes: Front and rear suspension, steering system, brake system (hydraulic, mechanical, ABS) Electrical Systems: Power distribution, lighting, horns, instrument cluster, audio/video systems, chime/buzzer, clock, message systems, heated systems, speed control, vehicle theft security, wipers/washers, wiring diagrams Body Chassis Comfort: Frame, bumpers, body panels, interior trim, heating, ventilation, and air conditioning (HVAC) Restraint Systems: Airbag system (SRS), seat belts Procedures Included Maintenance Procedures: Scheduled maintenance, lubrication, fluid checks and changes, filter replacements Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing Repair Procedures: Step-by-step repair instructions for all major systems and components Overhaul Procedures: Engine and transmission overhaul specifications and procedures Component Replacement: Detailed instructions for replacing parts such as sensors, actuators, ECUs, major assemblies Electrical Troubleshooting: Extensive wiring diagrams, component locations, and troubleshooting flowcharts Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostics: Includes detailed diagnostic strategies for all electronic modules and powertrain components Specifications: Provides all necessary torque specifications, clearances, fluid capacities, electrical values, and diagnostic parameters 📊 Manual Specifications File Format Quality: OEM digital factory manual with perfect resolution and quality, not scanned or copied low resolution Searchability: Fully indexed and bookmarked for easy navigation and searching Compatibility: Works on Windows and Mac systems with Adobe Reader version 6 or newer Installation: No installation required, straight forward PDF Printability: Printable pages for specific sections or the entire manual Binding Type Binding: N/A (Digital PDF Format) Paper Type Paper Type: N/A (Digital PDF Format) ⚙️ Engine Specifications Primary Engine Engine Code: EGD (for 3.5L High Output) Engine Type: 3.5L V6 SOHC (Single Overhead Camshaft) - 24 Valve Displacement: 3.5 Liters (3518 cc) Performance Horsepower: Approximately 250-255 hp (depending on specific application/trim) Torque: Approximately 250-255 lb-ft (depending on specific application/trim) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (Minimum) Other Bore X Stroke: 96.0 mm x 81.0 mm (approximate) Compression Ratio: 9.6:1 (approximate) 🔧 Transmission Standard Transmission Type: 42LE Automatic Transmission Optional Optional Transmissions: None for this powertrain configuration Features Gear Ratios: Specific ratios detailed in manual; typically a 3.55 final drive ratio Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid) Transmission Fluid Capacity: Approximately 4.5 quarts (4.3 liters) for refill; 10.5 quarts (9.9 liters) for total capacity (refer to manual for exact specification) 📐 Dimensions Exterior Wheelbase: Approximately 113.0 inches (2870 mm) Length: Approximately 198.0 - 201.0 inches (5029 - 5105 mm) (model dependent) Width: Approximately 74.4 inches (1890 mm) Height: Approximately 57.5 - 58.0 inches (1460 - 1473 mm) Weights Curb Weight: Approximately 3700 - 3900 lbs (1678 - 1769 kg) (model dependent) Gross Vehicle Weight Rating: Varies by model and configuration; typically around 4800 lbs Wheels Tires Standard Wheel Size: 16-inch or 17-inch alloy wheels Standard Tire Size: P225/60R16, P225/55R17, or P245/45R18 (model/trim dependent) Bolt Pattern: 5 x 100 mm 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (for 2002-2004 models in frontal impact tests where available) NHTSA Frontal Impact Passenger: Good (for 2002-2004 models in frontal impact tests where available) IIHS Frontal Offset: Acceptable to Good (depending on specific test year and model) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Brake Assist: Available Brake Assist (BAS) Passive Features Airbags: Driver and front passenger airbags, optional side-impact airbags Seat Belts: Three-point front and rear seat belts, pretensioners, load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Audio System Options: Various AM/FM stereo systems with CD player, optional Infinity or Boston Acoustics premium sound systems, optional CD changer. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard speed control (cruise control) Connectivity Remote Keyless Entry: Standard...
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Chrysler 300M-Concorde-Intrepid Workshop Manual 2002-2004
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M, Concorde, Intrepid
Platform:
Chrysler LH platform (Second Generation)
Model Years Covered:
2002, 2003, 2004
Codes
Dodge Intrepid Chassis Code:
H
Chrysler Concorde Chassis Code:
LH
Chrysler 300M Chassis Code:
LH
👋 Introduction
Market Position
Segment:
Full-size luxury sedan (Chrysler 300M, Concorde) and large sedan (Dodge Intrepid)
Competitive Analysis
Competitors 2002 2004:
Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Impala, Buick Park Avenue, Toyota Avalon, Nissan Maxima
Key Features
Powertrain Platform:
Front-wheel drive, V6 engine orientation
Interior Space:
Known for spacious interiors and comfortable ride quality
Design Philosophy:
American-style large sedans, with the 300M offering a more premium and performance-oriented image
📋 Manual Details
Coverage Areas
Covered Models:
Chrysler 300M, Chrysler Concorde, Dodge Intrepid
Covered Model Years:
2002-2004
Page Count
Total Pages:
3044
Number Of Chapters:
42
Manual Type
Type:
Factory Workshop/Service/Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, exhaust system
Transmission Systems:
42LE Automatic Transmission (mechanical and electrical aspects)
Drivetrain Systems:
Driveline components, transaxle, CV joints, differential
Suspension Steering Brakes:
Front and rear suspension, steering system, brake system (hydraulic, mechanical, ABS)
Electrical Systems:
Power distribution, lighting, horns, instrument cluster, audio/video systems, chime/buzzer, clock, message systems, heated systems, speed control, vehicle theft security, wipers/washers, wiring diagrams
Body Chassis Comfort:
Frame, bumpers, body panels, interior trim, heating, ventilation, and air conditioning (HVAC)
Restraint Systems:
Airbag system (SRS), seat belts
Procedures Included
Maintenance Procedures:
Scheduled maintenance, lubrication, fluid checks and changes, filter replacements
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), circuit testing, component testing
Repair Procedures:
Step-by-step repair instructions for all major systems and components
Overhaul Procedures:
Engine and transmission overhaul specifications and procedures
Component Replacement:
Detailed instructions for replacing parts such as sensors, actuators, ECUs, major assemblies
Electrical Troubleshooting:
Extensive wiring diagrams, component locations, and troubleshooting flowcharts
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostics:
Includes detailed diagnostic strategies for all electronic modules and powertrain components
Specifications:
Provides all necessary torque specifications, clearances, fluid capacities, electrical values, and diagnostic parameters
📊 Manual Specifications
File Format
Quality:
OEM digital factory manual with perfect resolution and quality, not scanned or copied low resolution
Searchability:
Fully indexed and bookmarked for easy navigation and searching
Compatibility:
Works on Windows and Mac systems with Adobe Reader version 6 or newer
Installation:
No installation required, straight forward PDF
Printability:
Printable pages for specific sections or the entire manual
Binding Type
Binding:
N/A (Digital PDF Format)
Paper Type
Paper Type:
N/A (Digital PDF Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGD (for 3.5L High Output)
Engine Type:
3.5L V6 SOHC (Single Overhead Camshaft) - 24 Valve
Displacement:
3.5 Liters (3518 cc)
Performance
Horsepower:
Approximately 250-255 hp (depending on specific application/trim)
Torque:
Approximately 250-255 lb-ft (depending on specific application/trim)
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 Octane (Minimum)
Other
Bore X Stroke:
96.0 mm x 81.0 mm (approximate)
Compression Ratio:
9.6:1 (approximate)
🔧 Transmission
Standard
Transmission Type:
42LE Automatic Transmission
Optional
Optional Transmissions:
None for this powertrain configuration
Features
Gear Ratios:
Specific ratios detailed in manual; typically a 3.55 final drive ratio
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Approximately 4.5 quarts (4.3 liters) for refill; 10.5 quarts (9.9 liters) for total capacity (refer to manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
Approximately 113.0 inches (2870 mm)
Length:
Approximately 198.0 - 201.0 inches (5029 - 5105 mm) (model dependent)
Width:
Approximately 74.4 inches (1890 mm)
Height:
Approximately 57.5 - 58.0 inches (1460 - 1473 mm)
Weights
Curb Weight:
Approximately 3700 - 3900 lbs (1678 - 1769 kg) (model dependent)
Gross Vehicle Weight Rating:
Varies by model and configuration; typically around 4800 lbs
Wheels Tires
Standard Wheel Size:
16-inch or 17-inch alloy wheels
Standard Tire Size:
P225/60R16, P225/55R17, or P245/45R18 (model/trim dependent)
Bolt Pattern:
5 x 100 mm
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 2002-2004 models in frontal impact tests where available)
NHTSA Frontal Impact Passenger:
Good (for 2002-2004 models in frontal impact tests where available)
IIHS Frontal Offset:
Acceptable to Good (depending on specific test year and model)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Brake Assist:
Available Brake Assist (BAS)
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags
Seat Belts:
Three-point front and rear seat belts, pretensioners, load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System Options:
Various AM/FM stereo systems with CD player, optional Infinity or Boston Acoustics premium sound systems, optional CD changer.
Navigation:
Optional factory navigation system available on some models.
Driver Assistance
Cruise Control:
Standard speed control (cruise control)
Connectivity
Remote Keyless Entry:
Standard or optional remote keyless entry system.
Comfort Convenience
Climate Control:
Manual or automatic climate control systems.
Power Features:
Power windows, power door locks, power mirrors, power adjustable seats (driver and passenger).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Transmission Fluid Change Interval:
Every 30,000-100,000 miles (48,000-160,000 km), depending on driving conditions (refer to manual for precise interval based on usage).
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 2 years for initial service, then every 30,000 miles (48,000 km) or 1 year thereafter (refer to manual).
Spark Plug Replacement:
At 100,000 miles (160,000 km) for original equipment platinum-tipped plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified)
Engine Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter (refer to manual for exact capacity).
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze/Coolant (Orange)
Power Steering Fluid Type:
Chrysler Power Steering Fluid or equivalent
Known Issues
Common Problems Powertrain:
Transmission solenoid issues (42LE), occasional oil leaks from valve covers or oil pan, potential for head gasket issues on some 3.5L engines (less common on 2002+ models but still possible).
Common Problems Electrical:
Window regulator failures, power mirror motor issues, occasional HVAC blower motor failures, dashboard display dimming or pixelation issues.
Common Problems Suspension Steering:
Front suspension clunks (worn sway bar links, ball joints), power steering pump whine.
Common Problems Body:
Rust in common areas (fender lips, rocker panels), interior trim creaks and rattles.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing large, comfortable American sedans.
Model Evolution
Lh Platform Second Gen:
These models are part of the second generation of Chrysler's LH platform, which debuted in 1998.
Intrepid Facelift 2000:
The Dodge Intrepid received a significant facelift for the 2000 model year, with styling cues carrying through to the 2002-2004 models.
Concorde 300M Positioning:
The Concorde was the more mainstream luxury sedan, while the 300M was positioned as a sportier, more upscale variant with a more powerful engine option and premium features.
Production
Manufacturing Location:
Brampton Assembly Plant, Brampton, Ontario, Canada
Production Years For These Models:
Chrysler 300M (1999-2004), Chrysler Concorde (1993-2004), Dodge Intrepid (1993-2004)
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
Chrysler 300M was frequently included on Car and Driver's '10Best' lists in its earlier years, recognizing its blend of performance, luxury, and value.
Consumer Reports Ratings:
Ratings varied; generally good for driving dynamics and comfort, with some concerns about reliability for specific components in earlier model years.
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