🏷️ Basic Information Identification Make: Dodge Model: Grand Caravan Years Covered: 2002, 2003, 2004 Codes Platform: NS (Second Generation) 👋 Introduction Market Position Segment: Minivan Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Ford Windstar, Chevrolet Venture Key Features Design Philosophy: Versatile, family-oriented minivan with Stow 'n Go seating (introduced later in this generation) and flexible interior configurations. Manual Purpose: To provide comprehensive, factory-level repair and maintenance information for the specified Dodge Grand Caravan models. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: 3.3L V6 OHV, 3.8L V6 OHV Transmission: 4-speed Automatic (41TE/42LE) Brakes: Front Disc, Rear Drum (with optional ABS) Suspension: Front Independent (MacPherson strut), Rear Torsion Beam Steering: Power Rack and Pinion Electrical: Complete Wiring Diagrams, Charging System, Starting System, Ignition System, Lighting, Instrumentation, Power Accessories Body And Chassis: Body Panels, Doors, Glass, Interior Trim, Frame, Bumpers HVAC: Heating, Ventilation, Air Conditioning Fuel System: Fuel Delivery, Fuel Tank, Injectors Exhaust System: Exhaust Manifolds, Catalytic Converter, Muffler Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Belt Inspection and Replacement, Spark Plug Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Component Testing Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Installation: Component Replacement (e.g., Alternator, Starter, Water Pump), Accessory Installation Diagnostics: OBD-II System, Sensor Testing, Actuator Testing Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds and complex electrical diagnostics) 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams and images Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (201 ci) OHV V6 Engine Option 2: 3.8L (230 ci) OHV V6 Performance Horsepower 3.3L: Approx. 180 hp @ 4600 rpm Torque 3.3L: Approx. 205 lb-ft @ 3200 rpm Horsepower 3.8L: Approx. 205 hp @ 5000 rpm Torque 3.8L: Approx. 240 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Ignition System Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug or waste spark (depending on year/engine) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic Transaxle Features Transmission Codes: 41TE (FWD), 42LE (FWD, heavier duty variant) Fluid Type: ATF+4 (Mopar) Fluid Capacity Approx: 8.5 quarts (8.0 Liters) 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 195.5 inches (4966 mm) Width: 76.7 inches (1948 mm) Height: 68.4 inches (1737 mm) Cargo Cargo Volume Max: Approx. 160.4 cubic feet (with rear seats removed/folded) Weights Curb Weight Approx: 4,200 - 4,500 lbs (1905 - 2041 kg) 🛡️ Safety Features Ratings NHTSA Frontal Driver: Good (2002-2004 models) NHTSA Frontal Passenger: Good (2002-2004 models) NHTSA Side Driver: Acceptable (2002-2004 models) NHTSA Side Rear Passenger: Acceptable (2002-2004 models) Active Features ABS: Available on most models Passive Features Airbags: Driver and front passenger airbags Seat Belts: 3-point seat belts for all seating positions 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium audio systems, rear seat entertainment options available on higher trims. Navigation: Optional factory navigation system (less common for these years). Driver Assistance Cruise Control: Standard on most trims. Parking Sensors: Optional rear parking assist system available. Connectivity Remote Keyless Entry: Available on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles (5,000 - 12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specific recommendations). Transmission Fluid Change: Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as needed based on driving. Consult manual for specific procedures. Coolant Change: Every 30,000 - 100,000 miles (48,000 - 160,000 km) or 2-5 years, depending on coolant type (HOAT recommended). Fluid Specifications Engine Oil Viscosity: 0W-30 (Chrysler specification MS-6395) or 5W-30 (refer to manual for exact application based on temperature) Coolant Type: Mopar Antifreeze/Coolant (MS-7170) or equivalent HOAT (Hybrid Organic Additive Technology) Brake Fluid Type: DOT 3 Known Issues Transmission Slipping: Common issue with the 41TE/42LE transmissions, often related to internal wear or fluid degradation. Manual provides diagnostics. Rear Heat Exchanger Leaks: The heater core for the rear climate control can develop leaks, often presenting as a sweet smell or moisture in the cabin. Power Sliding Door Issues: Mechanisms can become stiff or fail, requiring lubrication or component replacement. Manual covers operation and repair. Climate Control Actuator Failure: Mode door actuators can fail, leading to incorrect air distribution. Manual provides location and replacement procedures. Oil Filter Bypass Valve Leaks: Some filter housings were prone to leaks. Manual details proper seal replacement. 📚 Vehicle History Brand Heritage Dodge Minivan Legacy: Dodge pioneered...