2002 Chrysler Intrepid Service & Repair Manual Software
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🏷️ Basic Information Identification Make: Chrysler Model: Intrepid Year: 2002 Codes Platform: LH Platform Vin Code: 3 👋 Introduction Market Position Positioning: A full-size sedan positioned as a comfortable and stylish family car, offering a blend of performance and features for its segment. Competitive Analysis Competitors: Ford Taurus, Chevrolet Impala, Toyota Avalon, Buick LeSabre, Mercury Grand Marquis Key Features Design: Distinctive cab-forward design, spacious interior, comfortable ride quality, optional premium features. Powertrain Options: Available in 2.7L and 3.5L V6 configurations, providing varying levels of power and refinement. 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Page Count Estimated Pages: 2000+ Manual Type Type: Service Manual Software Language Language: English Format Format: Digital Software (likely PDF, executable, or similar) 📖 Manual Coverage Systems Covered Powertrain: Engine (3.5L V6, 2.7L V6), Transmission (4-speed automatic - 42LE, 45RFE) Chassis: Suspension (front MacPherson strut, rear multi-link), Steering (rack and pinion, power assist), Brakes (front disc, rear disc, ABS) Electrical: Wiring diagrams, charging system, starting system, ignition system, lighting, power accessories, instrument cluster, diagnostic trouble codes (DTCs) Body: Body panels, doors, windows, interior trim, HVAC system, exterior trim Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation Repair: Engine rebuild, transmission repair, brake component replacement, suspension component replacement, electrical component diagnosis and replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC interpretation, fuel system diagnosis, ignition system diagnosis, emissions system diagnosis Technical Specifications: Torque specifications, clearances, alignments, electrical resistance values, pressure readings Technical Depth Depth: Detailed diagnostics and repair procedures, including component removal, installation, and adjustment. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: Software based (likely requires installation or specific viewer). May offer search functionality and hyperlinked sections. Print Quality Quality: Digital, offering clear diagrams, schematics, and text. Quality is dependent on the source software. Binding Type Type: Not Applicable (Software) Paper Type Type: Not Applicable (Software) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.7L V6 (ECL) Engine 1 Displacement: 2.7 Liters (166 cu. in.) Engine 1 Horsepower: 150 hp @ 5500 rpm (approx.) Engine 1 Torque: 171 lb-ft @ 4000 rpm (approx.) Engine 2 Variant: 3.5L V6 (EGG/EGQ) Engine 2 Displacement: 3.5 Liters (215 cu. in.) Engine 2 Horsepower: 200 hp @ 5500 rpm (approx.) Engine 2 Torque: 222 lb-ft @ 4000 rpm (approx.) Performance Compression Ratio: 9.3:1 (3.5L V6) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum) Engine Management ECU Type: DRB III diagnostic tool compatibility 🔧 Transmission Standard Transmission Type Std: 4-speed automatic Transmission Model Std: 42LE (for 2.7L) / 45RFE (for 3.5L) Features Overdrive: Yes, 4th gear Transmission Fluid Spec: ATF+4 (Chrysler Material Number 05013457AA) Transmission Fluid Capacity: Approximately 9.5-10.5 quarts (8.9-9.9 liters) for refill after pan drop and filter change. 📐 Dimensions Exterior Length: 200.0 inches Width: 74.4 inches Height: 56.9 inches Wheelbase: 113.0 inches Front Track: 62.1 inches Rear Track: 61.9 inches Interior Front Headroom: 39.1 inches Rear Headroom: 37.7 inches Front Legroom: 42.5 inches Rear Legroom: 37.3 inches Shoulder Room Front: 58.7 inches Shoulder Room Rear: 58.2 inches Cargo Trunk Volume: 16.7 cubic feet Weights Curb Weight Est Min: 3520 lbs (approx. for 2.7L) Curb Weight Est Max: 3700 lbs (approx. for 3.5L) 🛡️ Safety Features Ratings NHTSA Front Driver: 5-Star (when equipped with airbags) NHTSA Front Passenger: 5-Star (when equipped with airbags) IIHS Side Impact: Good (for models with side airbags) Active Features ABS: Standard (Anti-lock Braking System) Traction Control: Optional (TCS) Passive Features Airbags Front: Standard Driver and Passenger Airbags Airbags Side: Optional Side Curtain Airbags Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats 💡 Technology Features Infotainment Audio System: Optional Infinity premium audio system with CD player, AM/FM stereo. Cassette player available on some trims. Navigation: Optional factory navigation system (likely DVD-based). Driver Assistance Cruise Control: Standard Remote Keyless Entry: Optional Connectivity Auxiliary Input: Not standard, may be available via aftermarket solutions or specific trim levels (e.g., aftermarket aux adapter for factory radio). Comfort Features Climate Control: Manual A/C standard, optional Automatic Climate Control (ACC) with dual-zone functionality. Seats: Cloth seating standard, optional leather-trimmed seats, heated front seats. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first), using synthetic or synthetic blend oil. Engine Air Filter: Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles). Cabin Air Filter: Inspect/replace annually or every 12,000 miles. Spark Plugs: Replace every 100,000 miles with original equipment or equivalent spark plugs (e.g., Champion Copper Plus or equivalent). Fluid Specifications Engine Oil Spec: SAE 5W-30, API Certified, meeting Chrysler MS-6395 specification (e.g., Mobil 1 Synthetic 5W-30, Pennzoil Platinum 5W-30). Coolant Spec: Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Pink Color (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula). Brake Fluid Spec: DOT 3 (e.g., Mopar Brake Fluid...
Detailed diagnostics and repair procedures, including component removal, installation, and adjustment. Suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
Software based (likely requires installation or specific viewer). May offer search functionality and hyperlinked sections.
Print Quality
Quality:
Digital, offering clear diagrams, schematics, and text. Quality is dependent on the source software.
Binding Type
Type:
Not Applicable (Software)
Paper Type
Type:
Not Applicable (Software)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.7L V6 (ECL)
Engine 1 Displacement:
2.7 Liters (166 cu. in.)
Engine 1 Horsepower:
150 hp @ 5500 rpm (approx.)
Engine 1 Torque:
171 lb-ft @ 4000 rpm (approx.)
Engine 2 Variant:
3.5L V6 (EGG/EGQ)
Engine 2 Displacement:
3.5 Liters (215 cu. in.)
Engine 2 Horsepower:
200 hp @ 5500 rpm (approx.)
Engine 2 Torque:
222 lb-ft @ 4000 rpm (approx.)
Performance
Compression Ratio:
9.3:1 (3.5L V6)
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Engine Management
ECU Type:
DRB III diagnostic tool compatibility
🔧 Transmission
Standard
Transmission Type Std:
4-speed automatic
Transmission Model Std:
42LE (for 2.7L) / 45RFE (for 3.5L)
Features
Overdrive:
Yes, 4th gear
Transmission Fluid Spec:
ATF+4 (Chrysler Material Number 05013457AA)
Transmission Fluid Capacity:
Approximately 9.5-10.5 quarts (8.9-9.9 liters) for refill after pan drop and filter change.
📐 Dimensions
Exterior
Length:
200.0 inches
Width:
74.4 inches
Height:
56.9 inches
Wheelbase:
113.0 inches
Front Track:
62.1 inches
Rear Track:
61.9 inches
Interior
Front Headroom:
39.1 inches
Rear Headroom:
37.7 inches
Front Legroom:
42.5 inches
Rear Legroom:
37.3 inches
Shoulder Room Front:
58.7 inches
Shoulder Room Rear:
58.2 inches
Cargo
Trunk Volume:
16.7 cubic feet
Weights
Curb Weight Est Min:
3520 lbs (approx. for 2.7L)
Curb Weight Est Max:
3700 lbs (approx. for 3.5L)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
5-Star (when equipped with airbags)
NHTSA Front Passenger:
5-Star (when equipped with airbags)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Optional (TCS)
Passive Features
Airbags Front:
Standard Driver and Passenger Airbags
Airbags Side:
Optional Side Curtain Airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
Optional Infinity premium audio system with CD player, AM/FM stereo. Cassette player available on some trims.
Navigation:
Optional factory navigation system (likely DVD-based).
Driver Assistance
Cruise Control:
Standard
Remote Keyless Entry:
Optional
Connectivity
Auxiliary Input:
Not standard, may be available via aftermarket solutions or specific trim levels (e.g., aftermarket aux adapter for factory radio).
Comfort Features
Climate Control:
Manual A/C standard, optional Automatic Climate Control (ACC) with dual-zone functionality.
Seats:
Cloth seating standard, optional leather-trimmed seats, heated front seats.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first), using synthetic or synthetic blend oil.
Engine Air Filter:
Inspect every 7,500 miles, replace as needed (typically every 15,000-30,000 miles).
Cabin Air Filter:
Inspect/replace annually or every 12,000 miles.
Spark Plugs:
Replace every 100,000 miles with original equipment or equivalent spark plugs (e.g., Champion Copper Plus or equivalent).
Fluid Specifications
Engine Oil Spec:
SAE 5W-30, API Certified, meeting Chrysler MS-6395 specification (e.g., Mobil 1 Synthetic 5W-30, Pennzoil Platinum 5W-30).
Coolant Spec:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Pink Color (e.g., Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula).
Brake Fluid Spec:
DOT 3 (e.g., Mopar Brake Fluid DOT 3).
Power Steering Fluid Spec:
ATF+4 (Chrysler Material Number 05013457AA)
Known Issues
Common Problems:
Timing chain tensioner wear (3.5L engines), PCV valve issues, transmission solenoid issues, HVAC blend door actuator failure, power window motor failure, rear main seal leaks, coolant leaks from the intake manifold or water pump.
Diagnostic Challenges:
Chrysler's proprietary diagnostic systems (like DRB III) are crucial for accurate troubleshooting of electronic modules and powertrain control.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a division of DaimlerChrysler Corporation at the time of production.
Model Evolution
Generation:
Second Generation Intrepid (1998-2004)
2002 Updates:
Minor styling tweaks, potential feature packaging adjustments. Standardized some previously optional features.
Production
Assembly Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Awards:
The Chrysler LH platform generally received positive reviews for its styling and comfortable ride, though specific awards for the 2002 Intrepid are not widely documented.
Ratings
Consumer Reports:
Consumer Reports ratings for this generation of Intrepid were typically average to below average in predicted reliability, often citing issues with the powertrain and electrical systems.
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