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2002 DODGE STRATUS Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Stratus Year: 2002 Codes Platform: Chrysler JA/Sebring JR Platform 👋 Introduction Market Position Segment: Mid-size Sedan/Coupe Competitive Analysis Key Competitors: Chevrolet Impala, Ford Taurus, Toyota Camry, Honda Accord, Nissan Altima Key Features Vehicle Type: Front-wheel drive (FWD) or All-wheel drive (AWD) on some variants of the sibling Chrysler Sebring Coupe Design Philosophy: Cab-forward design, emphasis on interior space and comfort within its class. Trim Levels: SE, ES, R/T 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for all systems Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Repair Manual (WSRM) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.0L SOHC I4 (420A), 2.4L DOHC I4 (EDZ/EDG Turbo), 2.7L DOHC V6 (EER), 3.0L DOHC V6 (6G72) Transmission: 42LE (4-Speed Automatic), NV1500 (5-Speed Manual) Brakes: Front Disc (Vented), Rear Disc (Solid), ABS, Rear Drum (on some trims) Suspension: Front MacPherson Struts, Rear Multi-Link Beam Axle Steering: Hydraulic Power Steering Electrical: Complete wiring diagrams, fuse box locations, component testing, diagnostic procedures Body And Chassis: Frame, panels, doors, glass, interior trim, bumpers HVAC: Heating, Ventilation, Air Conditioning system diagnosis and repair Fuel System: Fuel tank, pump, injectors, lines, evaporative emissions Cooling System: Radiator, thermostat, water pump, coolant hoses, fan clutch Procedures Included Maintenance: Oil changes, filter replacements, spark plugs, fluid checks and changes Troubleshooting: Diagnostic flowcharts, symptom-based repairs, DTC interpretation Repair: Component removal, installation, rebuilding, and adjustment Overhaul: Engine, transmission, and major component overhauls Diagnostics: OBD-II system, sensor testing, actuator testing Specifications: Torque values, clearances, fluid capacities, electrical resistance Technical Depth Depth: Full mechanical and electrical system coverage, from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes Print Quality Image Resolution: High-resolution scans, clear illustrations and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1: 2.0L SOHC I4 (420A) Engine 1 Displacement: 1996 cc (121.8 cu in) Engine 1 Horsepower: 132 hp @ 5800 rpm Engine 1 Torque: 127 lb-ft @ 4800 rpm Optional Engine 1 Engine 2: 2.4L DOHC I4 (EDZ/EDG Turbo) Engine 2 Displacement: 2378 cc (145 cu in) Engine 2 Horsepower: 145 hp @ 5800 rpm (EDZ), 168 hp @ 5000 rpm (EDG Turbo) Engine 2 Torque: 156 lb-ft @ 4500 rpm (EDZ), 219 lb-ft @ 2200 rpm (EDG Turbo) Optional Engine 2 Engine 3: 2.7L DOHC V6 (EER) Engine 3 Displacement: 2736 cc (167 cu in) Engine 3 Horsepower: 200 hp @ 6000 rpm Engine 3 Torque: 192 lb-ft @ 4200 rpm Optional Engine 3 Engine 4: 3.0L DOHC V6 (6G72 - Mitsubishi) Engine 4 Displacement: 2972 cc (181 cu in) Engine 4 Horsepower: 173 hp @ 5200 rpm Engine 4 Torque: 195 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended, 91 for R/T Turbo) 🔧 Transmission Standard Transmission 1: 42LE 4-Speed Automatic Optional Transmission 2: NV1500 5-Speed Manual (Rarely equipped) Features Transmission Fluid Spec: ATF+4 (MS-9602) Manual Transmission Fluid Spec: MS-9070 (typically 75W-80 or 75W-90 GL-4/GL-5) 📐 Dimensions Exterior Length: 189.4 in (4811 mm) Width: 70.5 in (1791 mm) Height: 56.2 in (1427 mm) Wheelbase: 108.0 in (2743 mm) Cargo Trunk Volume: 15.2 cu ft (430 L) Weights Curb Weight Min: 3100 lbs (1406 kg) (approx. for 2.0L) Curb Weight Max: 3500 lbs (1588 kg) (approx. for 2.7L) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Good NHTSA Passenger Front Impact: Good IIHS Side Impact: Acceptable (for models with side airbags) Active Features ABS: Standard on ES and R/T, optional on SE Passive Features Airbags Front: Driver and Passenger front airbags Airbags Side: Optional front side-impact airbags 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional cassette player, and premium Infinity sound system Climate Control: Manual or automatic climate control (optional) Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles (or 5,000 miles with synthetic oil) Engine Coolant Change: Every 30,000 - 50,000 miles or 2-3 years Transmission Fluid Change: Every 30,000 - 60,000 miles (depending on driving conditions) Spark Plug Replacement: 60,000 - 100,000 miles (depending on plug type: copper vs. platinum/iridium) Fluid Specifications Engine Oil: 5W-30 (API SN or later, meeting Chrysler MS-6395) Engine Oil Capacity: 4.5 quarts (4.3 L) with filter for 2.0L/2.4L, 5.0 quarts (4.7 L) for V6s Power Steering Fluid: Chrysler MS-5901 (or equivalent Mopar ATF) Brake Fluid: DOT 3 Known Issues Common Issue 1: Cracked dashboard (especially in warmer climates) Common Issue 2: Transmission solenoid/valve body issues (especially with the 42LE) Common Issue 3: Rear axle bearings (on models with beam axle) can wear Common Issue 4: Oil leaks from valve...
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2002 DODGE STRATUS Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Stratus
Year:
2002
Codes
Platform:
Chrysler JA/Sebring JR Platform
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Coupe
Competitive Analysis
Key Competitors:
Chevrolet Impala, Ford Taurus, Toyota Camry, Honda Accord, Nissan Altima
Key Features
Vehicle Type:
Front-wheel drive (FWD) or All-wheel drive (AWD) on some variants of the sibling Chrysler Sebring Coupe
Design Philosophy:
Cab-forward design, emphasis on interior space and comfort within its class.
Trim Levels:
SE, ES, R/T
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for all systems
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
2.0L SOHC I4 (420A), 2.4L DOHC I4 (EDZ/EDG Turbo), 2.7L DOHC V6 (EER), 3.0L DOHC V6 (6G72)
Transmission:
42LE (4-Speed Automatic), NV1500 (5-Speed Manual)
Brakes:
Front Disc (Vented), Rear Disc (Solid), ABS, Rear Drum (on some trims)
Suspension:
Front MacPherson Struts, Rear Multi-Link Beam Axle
Steering:
Hydraulic Power Steering
Electrical:
Complete wiring diagrams, fuse box locations, component testing, diagnostic procedures
Body And Chassis:
Frame, panels, doors, glass, interior trim, bumpers
HVAC:
Heating, Ventilation, Air Conditioning system diagnosis and repair
Fuel System:
Fuel tank, pump, injectors, lines, evaporative emissions
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan clutch
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plugs, fluid checks and changes
Troubleshooting:
Diagnostic flowcharts, symptom-based repairs, DTC interpretation
Repair:
Component removal, installation, rebuilding, and adjustment
Overhaul:
Engine, transmission, and major component overhauls
Diagnostics:
OBD-II system, sensor testing, actuator testing
Specifications:
Torque values, clearances, fluid capacities, electrical resistance
Technical Depth
Depth:
Full mechanical and electrical system coverage, from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High-resolution scans, clear illustrations and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.0L SOHC I4 (420A)
Engine 1 Displacement:
1996 cc (121.8 cu in)
Engine 1 Horsepower:
132 hp @ 5800 rpm
Engine 1 Torque:
127 lb-ft @ 4800 rpm
Optional Engine 1
Engine 2:
2.4L DOHC I4 (EDZ/EDG Turbo)
Engine 2 Displacement:
2378 cc (145 cu in)
Engine 2 Horsepower:
145 hp @ 5800 rpm (EDZ), 168 hp @ 5000 rpm (EDG Turbo)
Engine 2 Torque:
156 lb-ft @ 4500 rpm (EDZ), 219 lb-ft @ 2200 rpm (EDG Turbo)
Optional Engine 2
Engine 3:
2.7L DOHC V6 (EER)
Engine 3 Displacement:
2736 cc (167 cu in)
Engine 3 Horsepower:
200 hp @ 6000 rpm
Engine 3 Torque:
192 lb-ft @ 4200 rpm
Optional Engine 3
Engine 4:
3.0L DOHC V6 (6G72 - Mitsubishi)
Engine 4 Displacement:
2972 cc (181 cu in)
Engine 4 Horsepower:
173 hp @ 5200 rpm
Engine 4 Torque:
195 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended, 91 for R/T Turbo)
🔧 Transmission
Standard
Transmission 1:
42LE 4-Speed Automatic
Optional
Transmission 2:
NV1500 5-Speed Manual (Rarely equipped)
Features
Transmission Fluid Spec:
ATF+4 (MS-9602)
Manual Transmission Fluid Spec:
MS-9070 (typically 75W-80 or 75W-90 GL-4/GL-5)
📐 Dimensions
Exterior
Length:
189.4 in (4811 mm)
Width:
70.5 in (1791 mm)
Height:
56.2 in (1427 mm)
Wheelbase:
108.0 in (2743 mm)
Cargo
Trunk Volume:
15.2 cu ft (430 L)
Weights
Curb Weight Min:
3100 lbs (1406 kg) (approx. for 2.0L)
Curb Weight Max:
3500 lbs (1588 kg) (approx. for 2.7L)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
Good
NHTSA Passenger Front Impact:
Good
IIHS Side Impact:
Acceptable (for models with side airbags)
Active Features
ABS:
Standard on ES and R/T, optional on SE
Passive Features
Airbags Front:
Driver and Passenger front airbags
Airbags Side:
Optional front side-impact airbags
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional cassette player, and premium Infinity sound system
Climate Control:
Manual or automatic climate control (optional)
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (or 5,000 miles with synthetic oil)
Engine Coolant Change:
Every 30,000 - 50,000 miles or 2-3 years
Transmission Fluid Change:
Every 30,000 - 60,000 miles (depending on driving conditions)
Spark Plug Replacement:
60,000 - 100,000 miles (depending on plug type: copper vs. platinum/iridium)
Fluid Specifications
Engine Oil:
5W-30 (API SN or later, meeting Chrysler MS-6395)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter for 2.0L/2.4L, 5.0 quarts (4.7 L) for V6s
Power Steering Fluid:
Chrysler MS-5901 (or equivalent Mopar ATF)
Brake Fluid:
DOT 3
Known Issues
Common Issue 1:
Cracked dashboard (especially in warmer climates)
Common Issue 2:
Transmission solenoid/valve body issues (especially with the 42LE)
Common Issue 3:
Rear axle bearings (on models with beam axle) can wear
Common Issue 4:
Oil leaks from valve cover gasket or oil pan gasket
Common Issue 5:
HVAC blend door actuator failures
📚 Vehicle History
Brand Heritage
Brand:
Dodge (Chrysler Corporation/DaimlerChrysler)
Model Evolution
Generation:
Second Generation Stratus (introduced 2001 for the 2001 model year)
Platform Sharing:
Shared platform with the Chrysler Sebring (JR) and Dodge Avenger (JS - later generation)
Production
Production Period:
1995-2006 (Stratus nameplate)
Manufacturing Location:
Sterling Heights Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Award 2002:
IIHS Top Safety Pick (for models with specific safety features)
Ratings
Consumer Reports Reliability:
Mixed to Below Average (historically, as per CR ratings for this model year)
Certifications
Emissions Certification:
Meets EPA emission standards for its class and year
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