🏷️ Basic Information Identification Make: Fiat Model: Ulysse Year: 2002 Engine Variant: 2.0 HDi Codes Chassis Code: 220 Engine Code Prefix: RHX 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, people carriers Competitive Analysis Competitors 2002: Renault Espace, Peugeot 807, Citroën C8, Ford Galaxy, Volkswagen Sharan, Seat Alhambra Key Features Vehicle Body Style: MPV (7-seater) Platform Sharing: Based on the PSA Group (Peugeot-Citroën) platform, shared with Peugeot 807 and Citroën C8. Key Features Manual Value Proposition: Provides comprehensive DIY repair and maintenance capabilities, reducing reliance on expensive dealerships and specialized workshops. 📋 Manual Details Coverage Areas Covered Regions: Global, focusing on European market specifications Page Count Estimated Pages: 1000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, component testing, timing belt replacement, fuel injection system diagnosis and repair, lubrication system service, cooling system service, emissions control systems. Engine Electrical: ECU diagnosis, sensor testing (crankshaft, camshaft, MAP, temperature), ignition system (indirect for diesel), glow plug system, starter motor, alternator, wiring diagrams. Transmission: Manual and Automatic transmission servicing, clutch replacement (manual), torque converter diagnosis (automatic), gear shift linkage adjustment, transmission fluid change and specifications. Brakes: Hydraulic system diagnosis, ABS system diagnosis and repair, brake pad and disc replacement, caliper servicing, brake fluid flush and specifications, parking brake adjustment. Suspension Steering: Front and rear suspension component inspection and replacement (struts, shocks, bushings, ball joints, tie rods), power steering system diagnosis and fluid, wheel alignment procedures. Electrical Body: Lighting systems, power windows, central locking, sunroof operation, wiper and washer systems, horn, instrument cluster, interior and exterior lighting schematics, fuse and relay locations. HVAC: Air conditioning system service, refrigerant handling, compressor diagnosis, heater core replacement, ventilation system operation and fan speed control. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, fuel filter replacement, coolant flush, spark plug replacement (if applicable for petrol variants, but not for HDi), tire rotation and pressure checks. Troubleshooting: Diagnostic flowcharts for common engine, transmission, electrical, and brake system issues, fault code interpretation. Major Repairs: Engine rebuild procedures, cylinder head removal and installation, transmission overhaul, suspension component replacement, body panel repair and replacement. Diagnostic Tools: Use of OBD-II scanner, multimeter for electrical testing, pressure gauges for fuel and cooling systems. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Page Quality: High resolution, printable Binding Type Binding: N/A (Digital Product) Paper Type Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel Engine Code: RHX (DW10TD) Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 18.0:1 Cylinder Configuration: Inline-4 (I4) Valvetrain: DOHC (Double Overhead Camshaft), 4 valves per cylinder Performance Horsepower Ps: 109 PS @ 4000 rpm Torque Nm: 250 Nm @ 1750 rpm Fuel System Fuel Injection: Common Rail Direct Injection (Bosch EDC15C4 ECU) Turbocharger: Variable Geometry Turbocharger (VGT) with intercooler Fuel Type Fuel: Diesel 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed Automatic (AL4 / DP0) Features Manual Gear Ratios: Specific ratios available in manual section; clutch type: dry, single plate. Automatic Features: Electronic control, sport mode 📐 Dimensions Exterior Length Mm: 4748 mm Width Mm: 1835 mm Height Mm: 1745 mm Wheelbase Mm: 2823 mm Interior Seating Capacity: 7 Seats Cargo Luggage Capacity Liters: Variable, approx. 300-3000 liters depending on seat configuration. Weights Curb Weight Kg: 1700-1850 kg (approx. depending on spec) Gross Vehicle Weight Kg: 2400 kg Towing Capacity Kg: 1500 kg (braked) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (2001 testing for similar platform vehicles) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Programme Traction Control: Standard (ASR - Traction Control) Passive Features Airbags: Driver, front passenger, side airbags (depending on trim level) Seatbelts: 3-point seatbelts with pretensioners for all seats Child Seat Anchors: ISOFIX mounting points 💡 Technology Features Infotainment Head Unit: Factory fitted radio/CD player, optional navigation system. Display: Central multi-function display for trip computer, radio information, and navigation. Driver Assistance Cruise Control: Available on higher trim levels. Parking Sensors: Optional rear parking sensors. Connectivity Phone Integration: Optional Bluetooth hands-free system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 20,000 km or 1 year, whichever comes first (check specific usage conditions). Timing Belt Replacement: Every 120,000 km or 5 years, whichever comes first. Crucial for this engine. Fluid Specifications Engine Oil Spec: API CF/CG-4 or ACEA B3/B4, viscosity SAE 5W-40 or 10W-40 (synthetic recommended). Coolant Spec: Ethylene glycol-based coolant, OAT (Organic Acid Technology) type, pre-diluted 50/50 with distilled water. Fiat recommends Paraflu UP. Brake Fluid Spec: DOT 4 Transmission Oil Manual: API GL-4, SAE 75W-80 Transmission Oil Automatic: Specify ATF...