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2002 Honda Odyssey Service & Repair Manual

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🏷️ Basic Information Identification Make: Honda Model: Odyssey Year: 2002 Generation Generation: Second Generation (RL) / Third Generation (RA) Codes Chassis Code: RA1/RA2/RA3/RA4/RA5 (Japan), RL1 (North America) 👋 Introduction Market Position Segment: Mid-size Minivan Target Audience: Families, individuals seeking versatile and reliable transportation Competitive Analysis Key Competitors: Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Windstar Key Features Platform Advantages: Reputation for reliability, fuel efficiency (for its class), comfortable ride, spacious interior Manual Advantage: Licensed OE materials, digital convenience, comprehensive coverage, cost-effective repair solution 📋 Manual Details Coverage Areas Primary Markets Covered: North America, Japan Page Count Estimated Page Count: 1500+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Online Digital Access (Software) 📖 Manual Coverage Systems Covered Engine: V6 3.5L (J35A1, J35A4, J35A7) Transmission: 5-Speed Automatic (BAYA, BAYG) Drivetrain: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Suspension: Front Independent MacPherson Strut, Rear Multi-Link Beam Steering: Power Rack and Pinion Brakes: Front Ventilated Discs, Rear Solid Discs, ABS Electrical: Charging System, Starting System, Ignition System, Lighting, Instruments and Gauges, Wiper/Washer Systems, Horn, Power Windows/Locks/Mirrors HVAC: Heating, Ventilation, and Air Conditioning (Manual and Automatic Climate Control) Body: Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Seating Systems Chassis: Frame, Unibody Construction, Mountings Procedures Included Maintenance: Oil Change, Filter Replacement, Fluid Checks and Replacements, Belt Inspection and Replacement, Spark Plug Replacement, Air Filter Replacement Troubleshooting: Diagnostic Codes (DTCs), Symptom-based Diagnosis, Component Testing Repair: Engine Mechanical, Engine Performance, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Installation: Component Installation and Replacement (e.g., Alternator, Starter, Radiator, A/C Compressor) Wiring Diagrams: Comprehensive Electrical Schematics for all Systems Technical Depth Depth: Factory-level Diagnostic and Repair Procedures Diagnostics: Advanced diagnostics, including electronic control module (ECM) operations and sensor data interpretation Rebuilds: Detailed procedures for engine and transmission rebuilds 📊 Manual Specifications File Format File Format: Proprietary Software (RepairSurge) Print Quality Print Quality: N/A (Digital Format) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) Software Features Searchability: Full text search functionality Accessibility: Accessible via web browser on PC, laptop, smartphone, tablet with internet connection Licensing: 1-Year Subscription Access, Discounted renewals available ⚙️ Engine Specifications Primary Engine Engine Code: J35A1 (early), J35A4 (later models), J35A7 (for RL1) Engine Type: 3.5L SOHC V6 i-VTEC (Variable Valve Timing and Lift Electronic Control) Performance Horsepower: 210 hp @ 5200 rpm (approx.) Torque: 230 lb-ft @ 4500 rpm (approx.) Fuel System Fuel Delivery: Programmed Fuel Injection (PGM-FI) Fuel Type: Unleaded Regular (87 Octane Recommended) Engine Management ECM: Honda PGM-FI Electronic Control Module Emissions Control: Catalytic Converter, Secondary Air Injection System (SAI) on some models 🔧 Transmission Standard Type: 5-Speed Automatic with Grade Logic Control Optional Drivetrain Options: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - VIN dependent Features Transmission Fluid: Honda Genuine ATF-DW1 (formerly ATF-Z1) Fluid Capacity: Approx. 3.0 L (7.9 US qt) for drain and refill 📐 Dimensions Exterior Length: 199.0 in (5055 mm) Width: 75.0 in (1905 mm) Height: 67.1 in (1704 mm) Wheelbase: 118.1 in (3000 mm) Interior Passenger Capacity: 7-passenger (2-2-3 seating configuration) Cargo Cargo Volume Behind 3Rd Row: Approx. 19.5 cu ft Cargo Volume Behind 2Nd Row: Approx. 90.3 cu ft Weights Curb Weight: Approx. 4,100 - 4,300 lbs (1860 - 1950 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,600 lbs (2540 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star Driver, 4-Star Passenger (for 2002 model) IIHS Side Impact Rating: Good (for 2002 model) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional VSA (Vehicle Stability Assist) on some higher trims Passive Features Airbags: Dual front airbags, front side-impact airbags (optional on some trims), available side curtain airbags for 1st and 2nd rows Seatbelts: 3-point seatbelts in all seating positions, front pretensioners with load limiters 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional cassette and premium audio systems. Navigation: Optional factory GPS navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control Connectivity Auxiliary Input: Not typically equipped with standard auxiliary audio input, requiring aftermarket solutions for portable device connection. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months with synthetic oil, or 3,750 miles (6,000 km) with conventional oil, under severe driving conditions. Transmission Fluid Interval: Every 60,000 miles (96,000 km) under normal driving, 30,000 miles (48,000 km) under severe driving conditions. Spark Plug Replacement Interval: Every 100,000 miles (160,000 km) for Iridium-tipped spark plugs. Timing Belt Interval: This generation uses a timing chain, which typically does not require scheduled replacement. However, inspection for wear and tension is recommended. Fluid Specifications Engine Oil Type: API Certified SAE 0W-20 or 5W-20 Synthetic Motor Oil Engine Oil Capacity: 4.5 US quarts (4.3 liters) with filter change Coolant Type: Honda Long Life Antifreeze/Coolant...
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2002 Honda Odyssey Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Honda
Model:
Odyssey
Year:
2002
Generation
Generation:
Second Generation (RL) / Third Generation (RA)
Codes
Chassis Code:
RA1/RA2/RA3/RA4/RA5 (Japan), RL1 (North America)
👋 Introduction
Market Position
Segment:
Mid-size Minivan
Target Audience:
Families, individuals seeking versatile and reliable transportation
Competitive Analysis
Key Competitors:
Toyota Sienna, Dodge Grand Caravan, Chrysler Town & Country, Ford Windstar
Key Features
Platform Advantages:
Reputation for reliability, fuel efficiency (for its class), comfortable ride, spacious interior
Manual Advantage:
Licensed OE materials, digital convenience, comprehensive coverage, cost-effective repair solution
📋 Manual Details
Coverage Areas
Primary Markets Covered:
North America, Japan
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Online Digital Access (Software)
📖 Manual Coverage
Systems Covered
Engine:
V6 3.5L (J35A1, J35A4, J35A7)
Transmission:
5-Speed Automatic (BAYA, BAYG)
Drivetrain:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD)
Suspension:
Front Independent MacPherson Strut, Rear Multi-Link Beam
Steering:
Power Rack and Pinion
Brakes:
Front Ventilated Discs, Rear Solid Discs, ABS
Electrical:
Charging System, Starting System, Ignition System, Lighting, Instruments and Gauges, Wiper/Washer Systems, Horn, Power Windows/Locks/Mirrors
HVAC:
Heating, Ventilation, and Air Conditioning (Manual and Automatic Climate Control)
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Tailgate, Seating Systems
Chassis:
Frame, Unibody Construction, Mountings
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Fluid Checks and Replacements, Belt Inspection and Replacement, Spark Plug Replacement, Air Filter Replacement
Troubleshooting:
Diagnostic Codes (DTCs), Symptom-based Diagnosis, Component Testing
Repair:
Engine Mechanical, Engine Performance, Transmission Overhaul, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair
Installation:
Component Installation and Replacement (e.g., Alternator, Starter, Radiator, A/C Compressor)
Wiring Diagrams:
Comprehensive Electrical Schematics for all Systems
Technical Depth
Depth:
Factory-level Diagnostic and Repair Procedures
Diagnostics:
Advanced diagnostics, including electronic control module (ECM) operations and sensor data interpretation
Rebuilds:
Detailed procedures for engine and transmission rebuilds
📊 Manual Specifications
File Format
File Format:
Proprietary Software (RepairSurge)
Print Quality
Print Quality:
N/A (Digital Format)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Software Features
Searchability:
Full text search functionality
Accessibility:
Accessible via web browser on PC, laptop, smartphone, tablet with internet connection
Licensing:
1-Year Subscription Access, Discounted renewals available
⚙️ Engine Specifications
Primary Engine
Engine Code:
J35A1 (early), J35A4 (later models), J35A7 (for RL1)
Engine Type:
3.5L SOHC V6 i-VTEC (Variable Valve Timing and Lift Electronic Control)
Performance
Horsepower:
210 hp @ 5200 rpm (approx.)
Torque:
230 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Programmed Fuel Injection (PGM-FI)
Fuel Type:
Unleaded Regular (87 Octane Recommended)
Engine Management
ECM:
Honda PGM-FI Electronic Control Module
Emissions Control:
Catalytic Converter, Secondary Air Injection System (SAI) on some models
🔧 Transmission
Standard
Type:
5-Speed Automatic with Grade Logic Control
Optional
Drivetrain Options:
Front-Wheel Drive (FWD), All-Wheel Drive (AWD) - VIN dependent
Features
Transmission Fluid:
Honda Genuine ATF-DW1 (formerly ATF-Z1)
Fluid Capacity:
Approx. 3.0 L (7.9 US qt) for drain and refill
📐 Dimensions
Exterior
Length:
199.0 in (5055 mm)
Width:
75.0 in (1905 mm)
Height:
67.1 in (1704 mm)
Wheelbase:
118.1 in (3000 mm)
Interior
Passenger Capacity:
7-passenger (2-2-3 seating configuration)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 19.5 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 90.3 cu ft
Weights
Curb Weight:
Approx. 4,100 - 4,300 lbs (1860 - 1950 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,600 lbs (2540 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star Driver, 4-Star Passenger (for 2002 model)
IIHS Side Impact Rating:
Good (for 2002 model)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional VSA (Vehicle Stability Assist) on some higher trims
Passive Features
Airbags:
Dual front airbags, front side-impact airbags (optional on some trims), available side curtain airbags for 1st and 2nd rows
Seatbelts:
3-point seatbelts in all seating positions, front pretensioners with load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional cassette and premium audio systems.
Navigation:
Optional factory GPS navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Auxiliary Input:
Not typically equipped with standard auxiliary audio input, requiring aftermarket solutions for portable device connection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months with synthetic oil, or 3,750 miles (6,000 km) with conventional oil, under severe driving conditions.
Transmission Fluid Interval:
Every 60,000 miles (96,000 km) under normal driving, 30,000 miles (48,000 km) under severe driving conditions.
Spark Plug Replacement Interval:
Every 100,000 miles (160,000 km) for Iridium-tipped spark plugs.
Timing Belt Interval:
This generation uses a timing chain, which typically does not require scheduled replacement. However, inspection for wear and tension is recommended.
Fluid Specifications
Engine Oil Type:
API Certified SAE 0W-20 or 5W-20 Synthetic Motor Oil
Engine Oil Capacity:
4.5 US quarts (4.3 liters) with filter change
Coolant Type:
Honda Long Life Antifreeze/Coolant (Type 2), or equivalent blue coolant
Coolant Capacity:
Approx. 7.9 US quarts (7.5 liters)
Known Issues
Transmission Problems:
Some early models in this generation experienced issues with automatic transmission longevity, particularly with torque converter shudder or failure. Regular fluid changes are critical.
Vtec System:
Potential for oil sludge buildup in VTEC solenoid and spool valve screen if oil changes are neglected, leading to reduced engine performance.
Exhaust System:
Corrosion and failure of exhaust components, especially in areas with road salt.
Power Steering:
Occasional reports of power steering pump noise or leaks.
📚 Vehicle History
Brand Heritage
Honda Reputation:
Longstanding reputation for reliability, engineering quality, and fuel efficiency in compact and mid-size segments.
Model Evolution
Second Generation Introduction:
The 2002 model year marked the latter half of the second generation, which debuted in 1999, offering a significant redesign with a larger chassis and more powerful V6 engine compared to the first generation.
Production
Manufacturing Locations:
Lincoln, Alabama, USA; East Liberty, Ohio, USA; Saitama, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
Often recognized by automotive publications for its practicality and value.
Consumer Reports Reliability:
Generally rated as average to above average for reliability by consumer reporting agencies for its class.
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