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HUSQVARNA WR250 CR250 WR360 Workshop Repair Manual Download All 2002 ModelS COVERED PDF

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🏷️ Basic Information Identification Make: Husqvarna Model: WR250, CR250, WR360 Model Variants: WR250, CR250, WR360 Year: 2002 Codes Chassis Code: Specific to each model variant (e.g., WR250, CR250, WR360 - typically indicated by VIN) Engine Code: Specific to each engine displacement (e.g., 250cc, 360cc - typically indicated on engine block) 👋 Introduction Market Position Category: Off-road motorcycles (Enduro/Motocross) Competitive Analysis Competitors: KTM EXC/MXC series, Yamaha YZ/WR series, Suzuki RM/RMX series, Honda CR/CRF series, Kawasaki KX/KDX series of the early 2000s. Key Features Off Road Focus: Designed for demanding off-road riding, with robust components and performance-oriented tuning. Power To Weight: Husqvarna's reputation for high-revving, potent two-stroke engines offering excellent power-to-weight ratios. Durability: While performance-oriented, these models were built to withstand the rigors of off-road competition and use. 📋 Manual Details Coverage Areas Coverage Description: Comprehensive workshop service and repair for Husqvarna WR250, CR250, and WR360 models of the 2002 model year. Page Count Estimated Pages: Likely 300-600 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, tuning, carburetor, cooling system (if applicable), exhaust system, lubrication. Transmission: Clutch, gearbox, shift mechanism, final drive (chain/sprockets). Chassis: Frame, swingarm, suspension (front forks, rear shock absorber), steering, wheels, brakes (front and rear). Electrical: Ignition system, lighting, wiring diagrams, battery, charging system (stator, regulator/rectifier if applicable). Bodywork: Fuel tank, seat, fenders, plastics, graphics. Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, valve clearance (if applicable, though unlikely for 2-stroke). Repair: Engine rebuilds, transmission repairs, suspension servicing, brake system overhauls, electrical component troubleshooting and replacement. Troubleshooting: Diagnostic procedures for common issues, fault finding guides. Technical Depth Depth: Comprehensive. Covers routine maintenance to complete engine and chassis rebuilds. Includes detailed specifications and torque values. 📊 Manual Specifications File Format Quality: High-resolution PDF, allowing for clear viewing and printing. Searchable text is often included in professional PDFs. Print Quality Recommendation: Printable for workshop use. Recommended to print key sections or the entire manual for physical access. Binding Type Not Applicable: Digital Download (PDF) Paper Type Not Applicable: Digital Download (PDF) ⚙️ Engine Specifications Primary Engine Type: Two-stroke, liquid-cooled (typically for WR/CR models of this era) Displacement Wr250: Approximately 250cc Displacement Cr250: Approximately 250cc (likely Motocross variant) Displacement Wr360: Approximately 360cc Bore X Stroke Typical: Will vary by specific model and engine configuration, but expect around 66.4 x 72mm for a 250cc and larger for the 360cc. Performance Horsepower Estimated: WR250/CR250: 40-50 HP; WR360: 45-55 HP (depending on tuning and specific model variant) Torque Estimated: Significant torque delivery, especially in the WR360, crucial for off-road traction. Fuel System Carburetor Size Typical: Mikuni TM38 or similar 38mm carburetor common on these models. Fuel Type: Premium Unleaded Gasoline mixed with appropriate 2-stroke oil (pre-mix or injection depending on specific model) Reed Block: Typically utilizes a high-performance reed valve system (e.g., Moto Tassinari V-Force or similar aftermarket). 🔧 Transmission Standard Type: 6-speed manual transmission Optional Not Applicable: No automatic or other transmission options for these performance models. Features Clutch: Hydraulically actuated wet multi-plate clutch. Gear Ratios: Specific gear ratios will be detailed in the manual, tailored for off-road performance. Final Drive: Chain drive (typically 520 or 525 pitch) Transmission Oil Capacity Typical: Approximately 0.8 - 1.0 liters (refer to manual for exact specification) Transmission Oil Type Typical: Hypoid gear oil, SAE 80 or 85W (refer to manual for exact specification) 📐 Dimensions Exterior Wheelbase: Varies by model, but generally around 57-58 inches. Ground Clearance: Designed for high ground clearance, typically 13-15 inches. Weights Dry Weight Estimated: Approximately 220-250 lbs (99-113 kg) depending on model and equipment. Fuel Tank Capacity: Typically around 2.5-3.0 gallons (9.5-11.3 liters). Seat Height: High seat height typical for off-road motorcycles, around 37-39 inches. 🛡️ Safety Features Ratings Not Applicable: Off-road motorcycles are not typically subject to government safety ratings like passenger cars. Safety is inherent in design and rider skill. Active Features Brakes: Hydraulic disc brakes front and rear for strong stopping power. Suspension: Long-travel, adjustable suspension systems (e.g., WP or Marzocchi forks, WP or Ohlins rear shock) for terrain management and stability. Passive Features Frame Construction: Robust chromoly steel frame designed for strength and impact resistance. Handlebar: Strong, often oversized handlebars with cross-bracing for leverage and control. 💡 Technology Features Infotainment Not Applicable: Basic off-road motorcycle; no infotainment systems. Driver Assistance Not Applicable: No electronic driver assistance features. Connectivity Not Applicable: No connectivity features. Engine Management Ignition System: Digital CDI (Capacitor Discharge Ignition) for precise spark timing. Power Delivery: Characteristic aggressive, high-revving power delivery typical of performance two-strokes. 🔧 Maintenance Service Intervals Oil Change Engine: Frequent depending on usage; clutch/transmission oil usually every 15-25 hours of riding. Air Filter Cleaning: Regularly, often after every ride or every few hours of aggressive use....
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HUSQVARNA WR250 CR250 WR360 Workshop Repair Manual Download All 2002 ModelS COVERED PDFHUSQVARNA WR250 CR250 WR360 Workshop Repair Manual Download All 2002 ModelS COVERED PDFHUSQVARNA WR250 CR250 WR360 Workshop Repair Manual Download All 2002 ModelS COVERED PDFHUSQVARNA WR250 CR250 WR360 Workshop Repair Manual Download All 2002 ModelS COVERED PDF
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR250, CR250, WR360
Model Variants:
WR250, CR250, WR360
Year:
2002
Codes
Chassis Code:
Specific to each model variant (e.g., WR250, CR250, WR360 - typically indicated by VIN)
Engine Code:
Specific to each engine displacement (e.g., 250cc, 360cc - typically indicated on engine block)
👋 Introduction
Market Position
Category:
Off-road motorcycles (Enduro/Motocross)
Competitive Analysis
Competitors:
KTM EXC/MXC series, Yamaha YZ/WR series, Suzuki RM/RMX series, Honda CR/CRF series, Kawasaki KX/KDX series of the early 2000s.
Key Features
Off Road Focus:
Designed for demanding off-road riding, with robust components and performance-oriented tuning.
Power To Weight:
Husqvarna's reputation for high-revving, potent two-stroke engines offering excellent power-to-weight ratios.
Durability:
While performance-oriented, these models were built to withstand the rigors of off-road competition and use.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive workshop service and repair for Husqvarna WR250, CR250, and WR360 models of the 2002 model year.
Page Count
Estimated Pages:
Likely 300-600 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine assembly, disassembly, tuning, carburetor, cooling system (if applicable), exhaust system, lubrication.
Transmission:
Clutch, gearbox, shift mechanism, final drive (chain/sprockets).
Chassis:
Frame, swingarm, suspension (front forks, rear shock absorber), steering, wheels, brakes (front and rear).
Electrical:
Ignition system, lighting, wiring diagrams, battery, charging system (stator, regulator/rectifier if applicable).
Bodywork:
Fuel tank, seat, fenders, plastics, graphics.
Procedures Included
Maintenance:
Regular servicing, oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, valve clearance (if applicable, though unlikely for 2-stroke).
Repair:
Engine rebuilds, transmission repairs, suspension servicing, brake system overhauls, electrical component troubleshooting and replacement.
Troubleshooting:
Diagnostic procedures for common issues, fault finding guides.
Technical Depth
Depth:
Comprehensive. Covers routine maintenance to complete engine and chassis rebuilds. Includes detailed specifications and torque values.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, allowing for clear viewing and printing. Searchable text is often included in professional PDFs.
Print Quality
Recommendation:
Printable for workshop use. Recommended to print key sections or the entire manual for physical access.
Binding Type
Not Applicable:
Digital Download (PDF)
Paper Type
Not Applicable:
Digital Download (PDF)
⚙️ Engine Specifications
Primary Engine
Type:
Two-stroke, liquid-cooled (typically for WR/CR models of this era)
Displacement Wr250:
Approximately 250cc
Displacement Cr250:
Approximately 250cc (likely Motocross variant)
Displacement Wr360:
Approximately 360cc
Bore X Stroke Typical:
Will vary by specific model and engine configuration, but expect around 66.4 x 72mm for a 250cc and larger for the 360cc.
Performance
Horsepower Estimated:
WR250/CR250: 40-50 HP; WR360: 45-55 HP (depending on tuning and specific model variant)
Torque Estimated:
Significant torque delivery, especially in the WR360, crucial for off-road traction.
Fuel System
Carburetor Size Typical:
Mikuni TM38 or similar 38mm carburetor common on these models.
Fuel Type:
Premium Unleaded Gasoline mixed with appropriate 2-stroke oil (pre-mix or injection depending on specific model)
Reed Block:
Typically utilizes a high-performance reed valve system (e.g., Moto Tassinari V-Force or similar aftermarket).
🔧 Transmission
Standard
Type:
6-speed manual transmission
Optional
Not Applicable:
No automatic or other transmission options for these performance models.
Features
Clutch:
Hydraulically actuated wet multi-plate clutch.
Gear Ratios:
Specific gear ratios will be detailed in the manual, tailored for off-road performance.
Final Drive:
Chain drive (typically 520 or 525 pitch)
Transmission Oil Capacity Typical:
Approximately 0.8 - 1.0 liters (refer to manual for exact specification)
Transmission Oil Type Typical:
Hypoid gear oil, SAE 80 or 85W (refer to manual for exact specification)
📐 Dimensions
Exterior
Wheelbase:
Varies by model, but generally around 57-58 inches.
Ground Clearance:
Designed for high ground clearance, typically 13-15 inches.
Weights
Dry Weight Estimated:
Approximately 220-250 lbs (99-113 kg) depending on model and equipment.
Fuel Tank Capacity:
Typically around 2.5-3.0 gallons (9.5-11.3 liters).
Seat Height:
High seat height typical for off-road motorcycles, around 37-39 inches.
🛡️ Safety Features
Ratings
Not Applicable:
Off-road motorcycles are not typically subject to government safety ratings like passenger cars. Safety is inherent in design and rider skill.
Active Features
Brakes:
Hydraulic disc brakes front and rear for strong stopping power.
Suspension:
Long-travel, adjustable suspension systems (e.g., WP or Marzocchi forks, WP or Ohlins rear shock) for terrain management and stability.
Passive Features
Frame Construction:
Robust chromoly steel frame designed for strength and impact resistance.
Handlebar:
Strong, often oversized handlebars with cross-bracing for leverage and control.
💡 Technology Features
Infotainment
Not Applicable:
Basic off-road motorcycle; no infotainment systems.
Driver Assistance
Not Applicable:
No electronic driver assistance features.
Connectivity
Not Applicable:
No connectivity features.
Engine Management
Ignition System:
Digital CDI (Capacitor Discharge Ignition) for precise spark timing.
Power Delivery:
Characteristic aggressive, high-revving power delivery typical of performance two-strokes.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Frequent depending on usage; clutch/transmission oil usually every 15-25 hours of riding.
Air Filter Cleaning:
Regularly, often after every ride or every few hours of aggressive use.
Spark Plug Inspection:
Every 10-20 hours of riding, or as specified in the manual.
Chain Lubrication Adjustment:
Before or after every ride, and adjustment as needed to maintain proper tension.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
2 Stroke Oil Type:
High-quality synthetic or semi-synthetic 2-stroke racing oil, meeting JASO FD or ISO-L-EGD specifications.
Known Issues
Clutch Wear:
Clutch plates can wear with aggressive riding, requiring periodic replacement. Hydraulic clutch system may need bleeding.
Power Valve Maintenance:
The automatic power valve system (if equipped) can accumulate carbon and require cleaning and proper lubrication for optimal performance.
Suspension Seals:
Fork seals and shock seals can degrade over time, leading to leaks. Regular inspection and replacement are recommended.
Carburetor Tuning:
Precise jetting and adjustment are crucial for optimal performance and to prevent engine damage. Requires understanding of jetting for varying altitudes and temperatures.
Ignition Coil Failure:
While generally reliable, ignition coils can fail, leading to no spark. Troubleshooting involves testing coil resistance.
📚 Vehicle History
Brand Heritage
Origin:
Husqvarna Motorcycles, a Swedish brand with a long history in off-road and motocross racing, dating back to the early 20th century.
Model Evolution
Twostroke Legacy:
Husqvarna has a strong legacy of producing competitive two-stroke off-road motorcycles, with continuous development in engine performance and chassis design.
Cross Country Focus:
The WR series (Enduro/Cross Country) and CR series (Motocross) represent different but related branches of Husqvarna's off-road offerings, often sharing core components.
Production
Manufacturing Location Era:
Primarily Sweden during this period, though ownership structures have evolved over time.
🏆 Awards & Recognition
Recognitions
Off Road Performance:
Husqvarna models of this era were often well-regarded in their respective classes for competitive performance in enduro and motocross events.
Ratings
Magazine Reviews:
Likely received positive reviews from off-road magazines of the time, praised for power and handling characteristics.
Certifications
Not Applicable:
No specific certifications beyond meeting emissions standards for road legality if applicable (though these are primarily off-road).
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