🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 2.0 HDi (Without particle filter) Generation Generation Designation: Type 806, Second Generation Facelift 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals requiring versatile passenger and cargo space. Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, Fiat Ulysse, Lancia Zeta, Citroën Synergie, Opel/Vauxhall Sintra. Key Features Platform Sharing: Shared platform with Fiat Ulysse, Lancia Zeta, and Citroën Synergie (Sevel Group). Design Philosophy: Focus on practicality, spaciousness, modular seating, and comfortable long-distance travel. 📋 Manual Details Coverage Areas Primary Coverage: Complete Official Full Service Repair Manual Secondary Coverage: Maintenance, Service, Diagnosis, Repair Page Count Estimated Page Count: Indicative of comprehensive coverage; actual PDF size may vary but reflects full workshop manual content. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed engine overhaul, component testing, timing belt replacement, fuel injection system, cooling system, lubrication system. Engine Electrical: Engine control unit (ECU) diagnostics, sensor testing, ignition system (if applicable to diesel variants), starter, alternator. Transmission: Manual and automatic transmission servicing, clutch replacement, gearbox repair, fluid specifications and change procedures. Brakes: Brake system diagnostics, pad and disc replacement, caliper service, hydraulic system bleeding, ABS system. Suspension Steering: Front and rear suspension component inspection and replacement, shock absorber/strut service, power steering system, wheel alignment. Electrical Chassis: Lighting systems, central locking, power windows, mirrors, wipers, horn, battery, charging system. Bodywork Interior: Body panel removal and installation, door mechanisms, seat adjustment, trim components, interior comfort systems. HVAC: Air conditioning system servicing, climate control diagnostics, heater core replacement, fan motor replacement. Fuel System: Fuel tank removal/installation, fuel lines, fuel filter replacement, diesel injection pump (common rail). Exhaust System: Exhaust manifold, catalytic converter (where applicable, but specified as 'without particle filter'), mufflers, pipe replacement. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid level checks, belt inspections, brake checks, tire rotation. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation, step-by-step troubleshooting guides. Component Repair: Detailed instructions for disassembling, repairing, and reassembling major vehicle components. Diagnostic Procedures: Utilizing diagnostic tools, interpreting scan data, testing electrical circuits and components. Wiring Schematics: Complete electrical system wiring diagrams for all major systems. Rebuilding Procedures: Comprehensive guides for engine and transmission rebuilds. Adjustment Procedures: Carburetor (if applicable, though unlikely for HDi), fuel injection timing, clutch adjustment, parking brake adjustment. Technical Depth Depth: Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts. Scope: A-Z coverage for all models and all repairs. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capabilities: YES (Allows for detailed inspection of diagrams and text) Binding Type Binding: Digital (PDF, delivered via instant download) Paper Type Paper Type: N/A (Digital format, printable on demand) Software Requirements Reader Software: Adobe PDF Reader Unzipping Software: WinZip or equivalent Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: DW10TD (Commonly used for this variant) Engine Type: Inline-4 Cylinder, Turbocharged Direct Injection Diesel Displacement: 1997 cc Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 18.0:1 (Typical for DW10TD) Performance Horsepower: 90 PS (66 kW) @ 4000 rpm (Approximate for this variant) Torque: 192 Nm (142 lb-ft) @ 2000 rpm (Approximate for this variant) Fuel System Fuel Type: Diesel Injection System: Bosch Common Rail Direct Injection (CRDi) Fuel Filter Part Number: Example: Purflux CS713, Mann-Filter WK 8052 (Specific part number to be confirmed in manual) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4 or equivalent) Features Transmission Fluid Spec: Manual: API GL-4, SAE 75W-80. Automatic: ATF LT 71141 (Example, confirm in manual for specific variant) 📐 Dimensions Exterior Length: Approx. 4,217 mm Width: Approx. 1,798 mm Height: Approx. 1,650 mm Weights Curb Weight: Approx. 1,600 - 1,700 kg (Varies by equipment) Gross Vehicle Weight: Approx. 2,300 - 2,400 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Euro NCAP rating for the 806 model series generally achieved 3 to 4 stars depending on the specific test year and equipment. Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program (Optional on some models) Passive Features Airbags: Driver, front passenger airbags; side airbags (optional on some variants). Seatbelts: All seats equipped with 3-point seatbelts and pre-tensioners. 💡 Technology Features Infotainment Radio Cd Player: Standard factory fitted radio/cassette or CD player. Speaker System: Multiple speaker configurations depending on trim level. Driver Assistance Cruise Control: Optional cruise control system available on some models. Connectivity Remote Central Locking: Standard feature on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 - 15,000 miles or 12 months, whichever comes first (Refer to manual for precise interval). Timing Belt Replacement: Approximately every 70,000 - 90,000 miles or 5-7 years, depending on engine variant and usage (Critical item, refer to manual)....