🏷️ Basic Information Identification Make: Isuzu Model: TF Series Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Codes Chassis Code: KB 👋 Introduction Market Position Segment: Compact pickup truck Target Audience: DIY mechanics, professional repair shops, fleet managers Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Mitsubishi Triton (L200), Nissan D22 Navara Key Features Vehicle Strengths: Robust chassis, reliable engines, practical utility, good off-road capability (especially 4WD models) Manual Value: Comprehensive coverage for a critical maintenance and repair period of the TF Series, enabling extended vehicle lifespan and cost-effective ownership. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Total Pages: 4264 Manual Type Type: Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanicals, diagnostics, overhaul, specific engine variants Fuel System: Fuel injection, fuel pump, injectors, fuel pressure diagnostics Emission Control: Catalytic converter, EGR system, evaporative emissions control Cooling System: Radiator, water pump, thermostat, cooling fan operation Lubrication System: Oil pump, oil pressure, oil filter replacement, oil capacity Ignition System: Spark plugs, ignition coils, ignition timing, troubleshooting Transmission Manual: Clutch operation, gearbox overhaul, gear ratios, maintenance Transmission Automatic: Automatic transmission operation, fluid changes, troubleshooting, overhaul (if applicable) Drivetrain: Driveshafts, CV joints, differential, 4WD system operation (if applicable) Suspension: Front and rear suspension components, alignment specifications, shock absorbers, springs Steering: Power steering system, steering rack, tie rods, steering column Brakes: Disc brakes, drum brakes, brake fluid specifications, ABS system diagnostics (if equipped) Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams Lighting: Headlights, taillights, interior lighting, bulb replacement Instrumentation: Dashboard indicators, gauges, warning lights HVAC: Heating, Ventilation, and Air Conditioning system operation, components, and servicing Body And Frame: Body panels, doors, glass, interior trim, chassis repair Restraints: Seat belts, airbag system diagnostics (if equipped) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides Repair: Step-by-step repair procedures for all major components and systems Overhaul: Complete engine, transmission, and differential overhaul procedures Diagnostics: On-board diagnostics (OBD) procedures, scan tool usage, specific diagnostic tests Specifications: Torque specifications, clearances, measurements for all components Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems Technical Depth Depth: Full workshop level: from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear text and images Print Quality Printability: Printable pages for easy on-site reference Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Examples: 4JA1, 4JB1, C223, 4ZE1 (Note: Specific engine availability may vary by market and trim) Performance Displacement Range: 2.2L - 2.8L Diesel; 2.6L Petrol Horsepower Range: Approx. 70-100 HP (Diesel), 115-125 HP (Petrol) Torque Range: Approx. 140-200 Nm (Diesel), 190-210 Nm (Petrol) Fuel System Fuel Type: Diesel (Common Rail Injection or Indirect Injection), Unleaded Petrol Injection System: Bosch VE, Denso, or similar for Diesel; MPI for Petrol Other Engine Layout: Inline-4 Cylinder Aspiration: Naturally Aspirated or Turbocharged (Diesel variants) 🔧 Transmission Standard Type Standard: 5-Speed Manual Transmission Optional Type Optional: 4-Speed Automatic Transmission (market dependent) Features Drivetrain Options: 2WD (RWD), 4WD (4x4) Transfer Case: Part-time 4WD with low-range gearing (on 4WD models) 📐 Dimensions Exterior Body Styles: Single Cab, Space Cab, Crew Cab Bed Lengths: Short Bed, Long Bed (market dependent) Weights Curb Weight Range: Approx. 1400 kg - 1800 kg Payload Capacity: Approx. 500 kg - 1000 kg Towing Capacity: Up to 2000 kg (braked, market dependent) 🛡️ Safety Features Ratings Crash Test Ratings: Variable, dependent on market and specific equipment (generally considered basic for its era) Active Features ABS: Optional on some models/trims Traction Control: Rarely equipped Passive Features Airbags: Driver airbag standard on most models, passenger airbag optional/market dependent Seatbelts: 3-point front seatbelts, 2-point rear (often) 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player. Aftermarket upgrades common. Driver Assistance ABS Availability: Optional on select trims and model years. Connectivity Bluetooth: Not factory equipped. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-10,000 km or 6-12 months (whichever comes first), dependent on oil type and usage. Air Filter Replacement: Every 20,000-40,000 km or annually. Fuel Filter Replacement Diesel: Every 20,000-40,000 km for diesel engines. Timing Belt Replacement Petrol: If equipped with a timing belt, typically every 80,000-100,000 km. Many Isuzu diesels use timing chains. Fluid Specifications Engine Oil Type: API SG/SH/SJ or higher. Viscosity: 5W-30, 10W-30, 10W-40, 15W-40 (Diesel) depending on climate. Check manual for specific diesel recommendations (e.g., CI-4). Engine Oil Capacity: Approx. 5.5 - 7.0 Liters (Varies by engine and oil filter) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 Transmission Fluid Automatic: Dexron III or equivalent Coolant: Ethylene Glycol based, green or gold, long-life coolant (50/50 mix with distilled water). Brake...