2003-2006 AUDI A4 Parts List Catalog

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Basic Information Identification Make: Audi Model: A4 Model Generation: B6/B7 Model Years Covered: 2003, 2004, 2005, 2006 Codes Chassis Codes: 8E (Sedan/Avant), 8H (Cabriolet) Introduction Market Position Target Audience: Audi...

Type: car

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Sku: 149690

Tags: AUDI car Manual Repair Guide

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Description

Basic Information
Identification
Make:	Audi
Model:	A4
Model Generation:	B6/B7
Model Years Covered:	2003, 2004, 2005, 2006
Codes
Chassis Codes:	8E (Sedan/Avant), 8H (Cabriolet)

Introduction
Market Position
Target Audience:	Audi A4 owners (DIY enthusiasts), independent repair shops, auto parts suppliers, and automotive dealerships.
Competitive Analysis
Value Proposition:	Provides essential OEM part numbers and labor time estimates that are often proprietary or difficult to obtain for aftermarket users. Crucial for accurate quoting and part ordering.
Key Features
Utility:	Directly supports accurate parts procurement and labor budgeting, reducing guesswork and potential errors in repairs.
Accuracy Reliability:	Crucial for ensuring that the correct part is ordered, preventing costly mistakes and vehicle downtime.

Manual Details
Coverage Areas
Primary Coverage:	Parts listing and labor hour estimation for repair and maintenance.
Vehicle Variants:	Sedan, Avant (Wagon), Cabriolet.
Page Count
Estimated Pages:	Likely several hundred pages, as parts catalogs can be extensive for multiple engine/trim options.
Manual Type
Type:	Parts List Catalog / Parts Manual
Language
Language:	English
Format
Format:	Likely PDF or a digital catalog format.

Manual Coverage
Systems Covered
Powertrain:	Engine components (block, head, intake/exhaust, cooling, lubrication), Transmission (manual, automatic, Quattro AWD components), Clutch.
Chassis:	Suspension (front, rear), Steering (rack and pinion, power steering), Brakes (front and rear discs, ABS components, hydraulic lines), Wheels and Tires.
Electrical:	Battery, starter, alternator, ignition system, lighting (headlights, taillights, interior), instrument cluster, sensors, ECUs, wiring harnesses (by section).
Body:	Exterior panels (doors, hood, trunk, fenders), bumpers, trim, glass, seals, interior trim, seats, airbags, HVAC system (components, not full diagnostics).
Fuelsystem:	Fuel tanks, pumps, lines, filters, and injectors (parts identification).
Exhaustsystem:	Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, hangers, and heat shields (parts identification).
Coolingsystem:	Radiator, water pump, thermostat, hoses, expansion tank, and cooling fans (parts identification).
Lubricationsystem:	Oil pan, oil pump, oil filter housing, oil cooler (parts identification).
Climatecontrol:	A/C compressor, condenser, evaporator, blower motor, HVAC control panel, ducting (parts identification).
Interiorcomponents:	Dashboard, center console, door panels, headliner, seat components, floor mats, pedals (parts identification).
Sensorsandactuators:	Engine sensors (O2, MAF, MAP, camshaft/crankshaft position), ABS sensors, wheel speed sensors, temperature sensors (parts identification).
Lightingsystem:	Headlights, taillights, fog lights, interior dome/courtesy lights, license plate lights, bulbs, housings, and modules (parts identification).
Procedures Included
Parts Identification:	Identification of genuine Audi parts with OEM part numbers.
Labor Estimation:	Estimated labor hours for specific repair procedures, crucial for shop quoting and DIY planning.
Component Breakdown:	Detailed diagrams showing how assemblies are constructed and which parts belong to them.
Pricing Information:	Reference pricing for parts, aiding in budgeting and cost assessment.
Torque Specifications Reference:	While not a full repair manual, a comprehensive parts catalog often includes critical torque specifications for key fasteners related to part installation.
Exploded Diagrams:	Detailed exploded views of all major assemblies to precisely identify individual parts and their relationships.
Technical Depth
Depth:	Focuses on parts cataloging and labor times, not detailed repair procedures or diagnostic flowcharts. It's a reference for what parts are needed and how long a job should take, implying the need for a separate service manual for 'how-to' steps.
Oe Vs Aftermarket:	Clearly distinguishes between genuine Audi parts (OEM) and potentially applicable aftermarket equivalents, aiding in sourcing decisions.

Manual Specifications
File Format
Searchability:	If PDF, expects text-searchable for part numbers and descriptions. Digital catalogs are inherently searchable.
Indexing:	Well-indexed by system, part type, and potentially VIN range to facilitate quick lookups.
Print Quality
Diagram Clarity:	Diagrams are critical and must be clear and accurately labeled for part identification.
Binding Type
Binding:	N/A (assuming digital format, but if printed, typically perfect bound or spiral bound for ease of use).
Paper Type
Paper Quality:	N/A (assuming digital format, but for print, usually durable paper stock to withstand shop use).

Engine Specifications
Primary Engine
Engine Options:	This catalog will cover multiple engine variants common to the 2003-2006 A4, including the 1.8L Turbocharged Inline-4 (BKB, AMB) and the 2.0L Turbocharged Inline-4 (BGB, BPG, BWT), as well as the 3.0L V6 (ASN, BBK) and potentially the 4.2L V8 for S4 variants (not explicitly stated, but possible in an 'all models' catalog).
Engine Codes Common:	1.8T: BFB, BKB, AMB, ALT; 2.0T: BGB, BPG, BWT, BUL; 3.0 V6: ASN, BBK; 4.2 V8 (S4): BBK.
Performance
Horsepower Torque Range:	Ranges vary by engine: 1.8T (approx. 170-190 hp), 2.0T (approx. 200-220 hp), 3.0 V6 (approx. 220-250 hp), 4.2 V8 (approx. 340 hp for S4).
Fuel System
Fuel Delivery:	Multi-point fuel injection (MPI) or FSI (Fuel Stratified Injection) depending on engine code; requires specific fuel pressure regulators, injectors, and fuel pumps.

Transmission
Standard
Standard Transmission:	Likely 5-speed or 6-speed manual transmission depending on engine and drivetrain (FWD or Quattro).
Optional
Optional Transmission:	Tiptronic automatic transmission (5-speed or 6-speed) with manual shifting mode.
Features
Drivetrain:	Front-Wheel Drive (FWD) or quattro permanent all-wheel drive.

Dimensions
Exterior
Body Styles:	Sedan, Avant (Wagon), Cabriolet.
Wheelbase:	Approximately 2650 mm (Sedan/Avant), 2600 mm (Cabriolet).
Length Width Height:	Varies by body style; e.g., Sedan around 4574 mm (L) x 1766 mm (W) x 1407 mm (H).
Cargo
Cargo Volume:	Sedan: ~460 liters. Avant: ~480 liters (seats up) / ~1310 liters (seats down).
Weights
Curb Weight:	Ranges from approx. 1450 kg (1.8T FWD) to over 1700 kg (3.0 Quattro or S4).
Gvwr Gcwr Availability:	While not typically found in parts catalogs, Gross Vehicle Weight Rating (GVWR) and Gross Combined Weight Rating (GCWR) data are important for safe operation and would usually be in the owner's manual.

Safety Features
Ratings
NHTSA Ratings:	Likely achieved good ratings in its time for frontal and side impact, though specific scores might be harder to pinpoint for the exact model years.
Active Features
Braking System:	Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist. Ventilated front discs, solid rear discs typical for most models.
Traction Control:	Traction Control System (ASR) and Electronic Stability Program (ESP) standard on most models.
Passive Features
Airbags:	Frontal airbags for driver and passenger, side airbags (mounted in seat bolsters), and optional side curtain airbags (head airbags) for front and rear occupants.
Seatbelts:	Three-point inertia-reel seatbelts with pretensioners and load limiters for front seats; rear occupants have three-point belts.

Technology Features
Infotainment
Infotainment System:	Audi Symphony or Concert CD players, optional navigation system with CD-ROM maps, and Bose premium audio systems.
Driver Assistance
Parking Sensors:	Optional Audi parking system (rear acoustic sensors).
Connectivity
Connectivity Features:	Optional Bluetooth hands-free calling preparation, CD changer integration.

Maintenance
Service Intervals
Oil Change Interval:	Typically 5,000 to 10,000 miles (or 12 months) depending on driving conditions and oil used, often dictated by the vehicle's service indicator system (LongLife service may extend this).
Timing Belt Chain:	1.8T and 2.0T engines use a timing chain (generally maintenance-free for the life of the engine, but tensioners and guides can wear), while the 3.0L V6 uses a timing belt that requires replacement around 105,000 miles.
Brake Fluid Flush:	Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:	API SJ/SL or higher, ACEA A3/B4, specifically meeting VW 502 00 / 505 00 standards. Common viscosity grades: 5W-40 or 0W-40.
Coolant Type:	G12 or G12+ pink coolant (Ethylene Glycol based), mixed 50/50 with distilled water.
Transmission Fluid Type:	Manual: G 052 172 (or equivalent GL-4/GL-5); Automatic: G 055 025 (or equivalent ATF spec).
Power Steering Fluid:	Pentosin CHF 11S or equivalent hydraulic fluid.
Known Issues
Pcv System:	Clogged Positive Crankcase Ventilation (PCV) valve and hoses can lead to oil leaks, increased oil consumption, and rough idling, especially on 1.8T and 2.0T engines.
Ignition Coils:	Coil-on-plug ignition coils are prone to failure, causing misfires and rough running. Often requires replacement of all coils as a preventative measure.
Oil Leaks:	Leaking valve cover gaskets, oil pan gaskets, and oil filter housings are common due to age and material degradation.
HVAC Blower Motor:	Blower motor resistor failure can lead to the fan only working on the highest setting or not at all.
Timing Chain Tensioners:	Early 3.0L V6 engines (specifically pre-2005 B6) had issues with timing chain tensioners and guides, leading to rattling noises and potential catastrophic failure. The B7 and later 3.0 V6 revised this.
Oil Consumption Tfsi:	The early 2.0 TFSI (2.0T) engines could exhibit higher than normal oil consumption due to issues with piston rings and valve stem seals. Parts catalog is vital for replacement components.

Vehicle History
Brand Heritage
Audi Legacy:	Audi has a long history of innovation in quattro all-wheel-drive technology and sophisticated engineering, known for its premium build quality and performance.
Model Evolution
A4 Progression:	The B6 generation (2002-2005) and the B7 generation (2005-2008, with the 2005.5 model year transition) represent a significant step in Audi's design language and technological integration, moving towards a more fluid aesthetic and advanced powertrain options.
Production
Manufacturing Locations:	Primarily produced in Ingolstadt and Neckarsulm, Germany.

Awards & Recognition
Recognitions
Automobile Magazine All Stars:	The Audi A4 has historically been a strong contender and frequently recognized in 'Automobile Magazine's All-Stars' awards for its driving dynamics and luxury appeal.
Ratings
Edmunds Ratings:	Well-regarded for its blend of sportiness, comfort, and premium features within its segment during its production years.